IP Library › Granted Patent US 11,232,889
Granted Patent B2
US 11,232,889 · App. 16/202,763 · Granted Jan 25, 2022

R-T-B based permanent magnet

Inventors: Hiroshi Doto (Tokyo, JP); Kiyoyuki Masuzawa (Tokyo, JP); Makoto Nakane (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/0577H01F41/0293
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Quick Facts
Patent No.
US 11,232,889
App. No.
16/202,763
Granted
Jan 25, 2022
Kind
B2
Abstract

An A R-T-B based permanent magnet, wherein R is a rare earth element, T is Fe and Co, and B is boron. R at least includes Dy and Tb. The R-T-B based permanent magnet includes M, and M is one or more elements selected from the group made of Cu, Ga, Al, Mn, Zr, Ti, Cr, Ni, Nb, Ag, Hf, Ta, W, Si, Bi, and Sn. M at least includes Cu. A total content of R is 28.05 mass % to 30.60 mass %, a content of Dy is 1.0 mass % to 6.5 mass %, a content of Cu is 0.04 mass % to 0.50 mass %, a content of Co is 0.5 mass % to 3.0 mass %, and a content of B is 0.85 mass % to 0.95 mass %. A concentration distribution of Tb decreases from an outer side towards an inner side of the R-T-B based permanent magnet.

Claims (16)

1. An R-T-B based permanent magnet comprising M, wherein

R is a rare earth element, T is Fe and Co, and B is boron,

R at least includes Pr, Dy and Tb,

M is one or more elements selected from the group consisting of Cu, Ga, Al, Mn, Zr, Ti, Cr, Ni, Nb, Ag, Hf, Ta, W, Si, Bi, and Sn,

M at least includes Cu and Mn,

relative to 100 mass % of a total mass of R, T, B, and M, a total content of R is 29.45 mass % to 30.60 mass %, a content of Pr is larger than 0 mass % and 10.0 mass % or less, a content of Dy is 2.5 mass % to 6.5 mass %, a content of Cu is 0.04 mass % to 0.50 mass %, a content of Mn is 0.02 mass % to 0.10 mass %, a content of Co is 0.5 mass % to 3.0 mass %, and a content of B is 0.85 mass % to 0.95 mass %,

an atomic ratio of Tb/C is 0.10 to 0.95,

a content of O in the R-T-B based permanent magnet is 350 ppm or more to 800 ppm or less,

a concentration distribution of Tb decreases from an outer side towards an inner side of the R-T-B based permanent magnet,

Hk/HcJ≥95.0% is satisfied where Hk (kA/m) is a magnitude of a magnetic field when a magnetization J reached 90% of Br in a second quadrant (J-H demagnetization curve) of a magnetization J-magnetic field H curve, and

PI≥1740 is satisfied where PI=Br+25×HcJ×4π/2,000, a magnitude of a residual magnetic flux density measured by mT unit is Br (mT), and a magnitude of the coercive force measured by kA/m unit is HcJ (kA/m).

2. The R-T-B based permanent magnet according to claim 1 , wherein R at least includes Nd.

3. The R-T-B based permanent magnet according to claim 1 , wherein an atomic ratio of TRE/B is 2.21 to 2.62, where TRE is a total content of R.

4. The R-T-B based permanent magnet according to claim 2 , wherein an atomic ratio of TRE/B is 2.21 to 2.62, where TRE is a total content of R.

5. The R-T-B based permanent magnet according to claim 1 , wherein an atomic ratio of 14B/(Fe+Co) is 1.01 or less.

6. The R-T-B based permanent magnet according to claim 2 , wherein an atomic ratio of 14B/(Fe+Co) is 1.01 or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2018
From: DOTO, HIROSHI; MASUZAWA, KIYOYUKI; NAKANE, MAKOTO
To: TDK CORPORATION
Reel/Frame 047608/0426 →
Priority Claims (1)
JP JP2017-233832 · Dec 5, 2017 · national
Continuity (1)
Related Publication 20190172615A1 · Jun 6, 2019