IP Library › Granted Patent US 11,234,893
Granted Patent B2
US 11,234,893 · App. 16/287,241 · Granted Feb 1, 2022

Method and system of creating a replica of an anatomical structure

Inventors: Steven A. Shubin, Sr. (Austin, TX); David H. Ashley (Austin, TX); Steven A. Shubin, Jr. (Santa Fe, NM); Philip V. D'Andrea (Santa Fe, NM); Anthony A. Barlow (Santa Fe, NM)
Assignee: Steven A. Shubin, Sr.
A61H19/32B29C45/26B29C64/10B29C64/386B33Y50/00G06T7/50A61H2201/169B29K2083/005B33Y10/00B33Y50/02G06T2200/08
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Quick Facts
Patent No.
US 11,234,893
App. No.
16/287,241
Granted
Feb 1, 2022
Kind
B2
Abstract

Creating a replica of an anatomical structure. At least some of the example embodiments are methods including: accepting a plurality of pictures of the anatomical structure of a subject; creating an object file that contains an initial model of an outside surface of the anatomical structure; cutting the initial model to a predetermined exterior shape circumscribing the anatomical structure, the cutting creates a positive model of the anatomical structure within the predetermined exterior shape; creating a negative model of the anatomical structure from the positive model; placing a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure, and thereby creating a final negative model; printing, by way of a three-dimensional printer, the final negative model to create a negative mold; and casting the replica of the anatomical structure using the negative mold.

Claims (86)

1. A method of creating a replica of an anatomical structure, comprising:

accepting, by a first computer system, a plurality of pictures of the anatomical structure of a subject, each picture of the plurality of pictures from a distinct viewing angle relative to the anatomical structure;

creating, by the first computer system, an object file that contains an initial model of an outside surface of the anatomical structure;

cutting, by the first computer system, the initial model to a predetermined exterior shape circumscribing the anatomical structure, the cutting creates a positive model of the anatomical structure within the predetermined exterior shape;

creating, by the first computer system, a negative model of the anatomical structure from the positive model;

placing, by the first computer system, a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure, the stem tool object defining, based on the anatomical structure, a negative image of a main aperture at the location of the orifice, and thereby creating a final negative model;

printing, by way of a three-dimensional printer, the final negative model to create a negative mold; and

casting the replica of the anatomical structure using the negative mold.

2. The method of claim 1 wherein cutting the initial model further comprises:

identifying a center of the anatomical structure based on the features of the anatomical structure within the initial model;

merging a cutting tool object with the initial model, the merging by:

placing a central axis of the cutting tool object within a predetermined distance of the center of the anatomical structure, the cutting tool object defining the predetermined exterior shape, and a predetermined depth;

intersecting the cutting tool object with the initial model; and

removing portions of the anatomical structure residing outside the cutting tool object; and then

removing portions of the cutting tool object not intersected by the initial model, and creating the positive model.

3. The method of claim 2 wherein identifying features of the anatomical structure further comprises:

identifying labia of external female genitalia within the initial model;

identifying an intersection the labia; and

identifying at least one a perineum of the external female genitalia or a clitoral hood of the external female genitalia.

4. The method of claim 3 wherein identifying the center further comprises assigning the center at a location along the intersection of the labia.

5. The method of claim 2 further comprising, prior to merging, increasing the volume defined by the initial model.

6. The method of claim 1 wherein creating the negative model further comprises:

merging a mold tool object with the positive model by:

placing a central axis of the mold tool object within a predetermined distance of a center of the positive model;

intersecting the mold tool object with the positive model; and

removing portions of the mold tool object that intersect with the positive model, thereby creating the negative model.

7. The method of claim 1 wherein placing the stem tool object further comprises:

placing a channel axis of the stem tool object within a predetermined distance of a center of the negative model;

abutting an entry surface of the stem tool object with the negative model; and then merging the stem tool object into the negative model.

8. The method of claim 7 further comprising smoothing the intersection of the stem tool object and the negative model.

9. The method of claim 1 wherein creating the object file further comprises creating the object file in a .OBJ geometry definition.

10. The method of claim 1 wherein accepting the plurality of pictures further comprises:

accepting, by the computer system, a video comprising a plurality of frames; and

extracting, by the computer system, the plurality of pictures from the video, each picture of the plurality of pictures corresponding to a frame of the video.

11. The method of claim 10 wherein extracting the plurality of pictures, and creating the object file, further comprises applying the video to single program that selects the plurality of frames and creates the object file.

12. The method of claim 1 further comprising, prior to creating the negative model, smoothing sharp transitions on the outside surface of the positive model.

13. The method of claim 1 further comprising, prior to creating the negative model, adding a unique identification number along the predetermined exterior shape of the positive model.

14. The method of claim 1 further comprising, prior to creating the negative model, adding surface texture to the positive model, the surface texture not present in a video of the anatomical structure.

15. The method of claim 1 wherein creating a final negative model further comprises creating the final negative model in a .FTL format.

16. The method of claim 1 wherein the anatomical structure is one selected from the group comprising: a mouth; external genitalia; an anus.

17. The method of claim 1 further comprising, prior to accepting the plurality of pictures:

verifying, by a second computer system, the subject is of age;

assign, by the second computer system, a unique identification number to the subject;

wherein accepting the plurality of pictures further comprises accepting under the unique identifier number, and wherein the first computer system contains no further information about the subject other than the unique identifier number and the plurality of pictures.

18. A system for creating a negative model of an anatomical structure, comprising:

a processor;

a memory coupled to the processor;

the memory storing a program that, when executed by the processor, causes the processor to:

receive a plurality of pictures of the anatomical structure, each picture of the plurality of pictures from a distinct viewing angle relative to the anatomical structure;

create an object file that contains an initial model of an outside surface of the anatomical structure;

cut the initial model to a predetermined exterior shape circumscribing the anatomical structure to create a positive model of the anatomical structure within the predetermined exterior shape;

create a negative model of the anatomical structure from the positive model;

place a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure, the stem tool object defining, based on the anatomical structure, a negative image of a main aperture at the location of the orifice, and thereby creating a final negative model;

print the final negative model to create a negative mold.

19. The system of claim 18 wherein when the processor cuts the initial model, the program causes the processor to:

identify a center of the anatomical structure;

merge a cutting tool object with the initial model, the merge by:

placing a central axis of the cutting tool object within a predetermined distance of the center of the anatomical structure, the cutting tool object defining the predetermined exterior shape, and a predetermined depth;

intersecting the cutting tool object with the initial model; and

removing portions of the anatomical structure residing outside the cutting tool object to thereby create the positive model.

20. The system of claim 19 wherein when the processor identifies the center of the anatomical structure, the program causes the process to accept an indication of the center from a user interface device.

21. The system of claim 19 wherein when the processor identifies the center of the anatomical structure, the program causes the process to:

identify the features of the anatomical structure within the initial model; and

identify the center based on the features.

22. The system of claim 21 wherein when the processor identifies the features of the anatomical structure, the program causes the processor to:

identify labia of external female genitalia;

identify an intersection the labia; and

identify at least one a perineum of the female genitalia or a urethral opening of the female genitalia.

23. The system of claim 22 wherein identifying the center further comprises assigning the center at a location along the intersection of the labia.

24. The system of claim 19 wherein the program further causes the processor to smooth an intersection of the cutting tool object and the initial model within the positive model.

25. The system of claim 18 wherein when the processor creates the negative model, the program causes the processor to:

merge a mold tool object with the positive model by:

placing a central axis of the mold tool object within a predetermined distance of a center of the positive model;

intersect the mold tool object with the positive model; and

remove portions of the mold tool object that intersect with the positive model, thereby creating the negative model.

26. The system of claim 18 wherein when the processor places the stem tool object, the program causes the processor to:

place a channel axis of the stem tool object within a predetermined distance of a center of the negative model;

abut an entry surface of the stem tool object with the negative model; and then

merge the stem tool object into the negative model.

27. The system of claim 26 wherein the program further causes the processor to smooth an intersection of the stem tool object and the negative model.

28. The system of claim 18 wherein when the processor accepts the plurality of pictures, the program causes the processor to:

accept a video comprising a plurality of frames; and

extract the plurality of pictures from the video, each picture of the plurality of pictures corresponding to a frame of the video.

29. The system of claim 28 wherein when the processor extracts the plurality of pictures, and creates the object file, the program causes the processor to apply the video to single program that selects the plurality of frames and creates the object file.

30. The system of claim 18 wherein the program further causes the processor, prior to creation of the negative model, to add surface texture to the positive model, the surface texture not present in the initial model.

31. The system of claim 18 wherein the anatomical structure is one selected from the group comprising: a mouth; genitalia; an anus.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2019
From: ASHLEY, DAVID H.; SHUBIN, STEVEN A., JR.; D'ANDREA, PHILIP V.; BARLOW, ANTHONY A.
To: SHUBIN, STEVEN A., SR.
Reel/Frame 048766/0320 →
Continuity (1)
Related Publication 20200268596A1 · Aug 27, 2020