IP Library Granted Patent US 11,235,290
Granted Patent B2
US 11,235,290 · App. 16/485,510 · Granted Feb 1, 2022

High-flux thin-film nanocomposite reverse osmosis membrane for desalination

Inventors: Benjamin S. Hsiao (Setauket, NY); Hongyang Ma (East Setauket, NY)
Assignee: The Research Foundation for the State University of New York
B01D69/12B01D61/025B01D71/10C02F1/441B01D2323/39C02F2103/08C02F2305/08
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Quick Facts
Patent No.
US 11,235,290
App. No.
16/485,510
Granted
Feb 1, 2022
Kind
B2
Abstract

Membranes are provided for use in reverse osmosis applications. Such membranes include a nanofibrous scaffold in combination with a barrier layer. The barrier layer is formed of a polymeric matrix having functionalized cellulose nanofibers incorporated therein. The membranes may, in embodiments, also include a substrate.

Claims (22)

1. An article comprising:

a nanofibrous scaffold having pores of a diameter from about 0.01 μm to about 10 μm; and

a barrier layer on at least a portion of a surface of said nanofibrous scaffold, the barrier layer including a polymer matrix in combination with functionalized cellulose nanofibers, wherein the functionalized cellulose nanofibers have amine functionality as part of at least one of the following structures:

2. The article of claim 1 , wherein the nanofibrous scaffold comprises a polymer selected from polysulfones, polyolefins, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, or poly(ether-co-amide) copolymers.

3. The article of claim 1 , wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm.

4. The article of claim 1 , wherein the polymer matrix is a polyamide, cellulose acetate, cellulose triacetate, or polyether-b-polyamide, and wherein the barrier layer has a thickness from about 5 nm to about 500 nm.

5. The article of claim 1 , wherein the functionalized cellulose nanofiber is present in the barrier layer in amounts from about 0.01% by weight to about 50% by weight of the barrier layer.

6. The article of claim 1 , further comprising a substrate, wherein the nanofibrous scaffold is applied to at least a portion of the substrate.

7. The article of claim 6 , wherein the substrate comprises a polymer selected from the group consisting of polysulfones, polyolefins, polyesters, polyamides, polyurethanes, polyureas, fluorinated polymers, derivatives thereof and copolymers thereof.

8. The article of claim 6 , wherein the substrate is selected from the group consisting of cellulose acetates, fluoropolymers, polyamides, polyimides, and combinations thereof, and wherein the substrate has a pore size of from about 5 nm to about 500 nm.

9. A method for conducting reverse osmosis, the method including contacting water with the article of claim 1 , and recovering the water after filtering the water through the article of claim 1 .

10. An article comprising:

a substrate;

a nanofibrous scaffold having pores of a diameter from about 0.01 μm to about 10 μm; and

a barrier layer on at least a portion of a surface of said nanofibrous scaffold, the barrier layer including a polymer matrix in combination with functionalized cellulose nanofibers, wherein the functionalized cellulose nanofibers have amine functionality as part of at least one of the following structures:

11. The article of claim 10 , wherein the substrate comprises a polymer selected from the group consisting of polyolefins, polyesters, polyamides, polyurethanes, polyureas, fluorinated polymers, derivatives thereof and copolymers thereof.

12. The article of claim 10 , wherein the substrate has a pore size of from about 5 nm to about 500 nm.

13. The article of claim 10 , wherein the nanofibrous scaffold comprises a polymer selected from polysulfones, polyolefins, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, or poly(ether-co-amide) copolymers.

14. The article of claim 10 , wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm.

15. The article of claim 10 , wherein the polymer matrix is a polyamide, cellulose acetate, cellulose triacetate, or polyether-b-polyamide, and wherein the barrier layer has a thickness from about 5 nm to about 500 nm.

16. The article of claim 10 , wherein the functionalized cellulose nanofiber is present in the barrier layer in amounts from about 0.01% by weight to about 50% by weight of the barrier layer.

17. A method for conducting reverse osmosis, the method including contacting water with the article of claim 10 , and recovering the water after filtering the water through the article of claim 10 .

Assignments (2)
CONFIRMATORY LICENSE Recorded Nov 1, 2019
From: STATE UNIVERSITY OF NEW YORK, STONY BROOK
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 050915/0277 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2019
From: HSIAO, BENJAMIN S.; MA, HONGYANG
To: THE RESEARCH FOUNDATION FOR THE STATE UNIVERSITY OF NEW YORK
Reel/Frame 050144/0380 →
Continuity (2)
Provisional Application 62460511 · Feb 17, 2017
Related Publication 20200047131A1 · Feb 13, 2020