IP Library Granted Patent US 11,235,890
Granted Patent B1
US 11,235,890 · App. 15/793,948 · Granted Feb 1, 2022

Unmanned aerial vehicle having an elevated surface sensor

Inventors: Robert Lewis Dahlstrom (Jacksonville, FL); Jeffrey C. McCutcheon (Jacksonville, FL); Tariq Rashid (Jacksonville, FL)
Assignee: WORKING DRONES, INC.
B64D47/08B05C11/1005B64C39/022B64C39/024B64C2201/123B64C2201/126B64C2201/148
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Quick Facts
Patent No.
US 11,235,890
App. No.
15/793,948
Granted
Feb 1, 2022
Kind
B1
Abstract

A system including an unmanned aerial vehicle (UAV) or aerial robotic system (ARS) to perform at least one task to an object during flight of the UAV in a movement mode configured for maneuvering near a surface of the object. A task sensor configured to sense at least one parameter of the surface. An adjustable sensor arm attachable to the UAV and supporting the task sensor to facilitate the task performed to the surface of the object by the UAV during flight of the UAV. The sensor arm being resilient to impact forces caused by direct contact of the sensor or sensor arm with the surface to bend, spring or swivel relative to a contour of the surface.

Claims (54)

1. A system comprising:

an unmanned aerial vehicle (UAV) to perform at least one task to an object during flight of the UAV in a movement mode configured for maneuvering near a surface of the object;

a task sensor configured to sense at least one parameter of the surface; and

an adjustable sensor arm attachable to the UAV and supporting the task sensor to facilitate the at least one task performed to the surface of the object by the UAV during flight of the UAV, the sensor arm being resilient to impact forces caused by direct contact of the task sensor or the adjustable sensor arm with the surface to bend, spring or swivel relative to a contour of the surface wherein the UAV is a master UAV; and further comprising:

a slave UAV; and

a tethering system coupled to one of the master UAV and the slave UAV, comprising:

a tethering cord with an extendible and retractable length;

a coupler coupled to a free end of the cord; and

a motor to cause the cord to extend or retract wherein the tethering system attaches the master UAV to the slave UAV.

2. The system according to claim 1 , wherein the task sensor comprises one of a video camera, a paint depth gauge, and a dry film or ultrasonic thickness digital gauge.

3. The system according to claim 1 , further comprising:

an odometry sensing system configured to sense the contour of the surface to adjust the sensor arm relative to the UAV.

4. The system according to claim 3 , wherein the odometry sensing system comprises:

at least one light detecting and ranging (LIDAR) sensor sensing relative to the task sensor and the surface; and

at least one ultrasonic sensor sensing relative to the task sensor and the surface.

5. The system according to claim 1 , wherein the tethering system is also configured to attach the UAV to a ceiling or vertical wall.

6. The system according to claim 1 , wherein the slave UAV comprises:

an arm; and

a nozzle coupled to the arm of the slave UAV to dispense material, the material comprises at least one of a liquid material, a viscous material or a gel to the surface prior to sensing by the task sensor.

7. The system according to claim 1 , wherein the adjustable sensor arm comprises at least one of a spring biased arm portion, an elastomeric arm body, a swivelly mounting to attach the task sensor to the adjustable sensor arm and a motorized sensor arm mount configured to extend or retract the sensor arm relative to the UAV.

8. The system according to claim 1 , wherein the sensor is configured to be removably affixed to the surface using micro-spine grippers.

9. The system according to claim 1 , further comprising a sensor housing having smart spring-cushion on the sensor housing to detect imminent contact of a sensor contact with the surface during flight of the UAV.

10. A system comprising:

an unmanned aerial vehicle (UAV) to perform at least one task to an object during flight of the UAV in a movement mode configured for maneuvering near a surface of the object;

a task sensor configured to sense at least one parameter of the surface;

an adjustable sensor arm attachable to the UAV and supporting the task sensor at an end of the sensor arm to facilitate the at least one task performed to the surface of the object by the UAV during flight of the UAV, the sensor arm being resilient to impact forces caused by direct contact of the task sensor or the adjustable sensor arm with the surface to bend, spring or swivel relative to a contour of the surface;

micro-spine grippers wherein the task sensor is configured to be removably affixed to the surface using the micro-spine grippers; and

a sensor housing having a smart spring-cushion on the sensor housing to detect imminent contact of a sensor contact with the surface during flight of the UAV.

11. The system according to claim 10 , wherein the adjustable sensor arm comprises at least one of a spring biased arm portion, an elastomeric arm body, a swivelly mounting to attach the task sensor to the adjustable sensor arm and a motorized sensor arm mount configured to extend or retract the sensor arm relative to the UAV.

12. The system according to claim 10 , wherein the UAV is a master UAV; and further comprising:

a slave UAV; and

a tethering system coupled to one of the master UAV and the slave UAV, comprising:

a tethering cord with an extendible and retractable length;

a coupler coupled to a free end of the cord; and

a motor to cause the cord to extend or retract wherein the tethering system attaches the master UAV to the slave UAV.

13. The system according to claim 12 , wherein the slave UAV comprises:

an arm; and

a nozzle coupled to the arm of the slave UAV to dispense material, the material comprises at least one of a liquid material, a viscous material or a gel to the surface prior to sensing by the task sensor.

14. A system comprising:

an unmanned aerial vehicle (UAV) to perform at least one task to an object during flight of the UAV in a movement mode configured for maneuvering near a surface of the object;

a task sensor configured to sense at least one parameter of the surface;

an adjustable sensor arm attachable to the UAV and supporting the task sensor at an end of the sensor arm to facilitate the at least one task performed to the surface of the object by the UAV during flight of the UAV, the sensor arm being resilient to impact forces caused by direct contact of the task sensor or the adjustable sensor arm with the surface to bend, spring or swivel relative to a contour of the surface;

micro-spine grippers wherein the task sensor is configured to be removably affixed to the surface using the micro-spine grippers; and

a sensor housing having a rim with a rim edge wherein the micro-spine grippers are coupled to the rim edge.

15. The system according to claim 14 , wherein the adjustable sensor arm comprises at least one of a spring biased arm portion, an elastomeric arm body, a swivelly mounting to attach the task sensor to the adjustable sensor arm and a motorized sensor arm mount configured to extend or retract the sensor arm relative to the UAV.

16. The system according to claim 14 , wherein the UAV is a master UAV; and further comprising:

a slave UAV; and

a tethering system coupled to one of the master UAV and the slave UAV, comprising:

a tethering cord with an extendible and retractable length;

a coupler coupled to a free end of the cord; and

a motor to cause the cord to extend or retract wherein the tethering system attaches the master UAV to the slave UAV.

17. The system according to claim 16 , wherein the slave UAV comprises:

an arm; and

a nozzle coupled to the arm of the slave UAV to dispense material, the material comprises at least one of a liquid material, a viscous material or a gel to the surface prior to sensing by the task sensor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2017
From: DAHLSTROM, ROBERT L.; MCCUTCHEON, JEFFREY C.; RASHID, TARIQ
To: WORKING DRONES, INC.
Reel/Frame 043954/0541 →
Continuity (1)
Provisional Application 62412392 · Oct 25, 2016
Cited By (36)
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