IP Library Granted Patent US 11,241,760
Granted Patent B2
US 11,241,760 · App. 16/642,288 · Granted Feb 8, 2022

Solder alloy, solder paste, solder ball, resin flux-cored solder and solder joint

Inventors: Takahiro Yokoyama (Saitama, JP); Takahiro Matsufuji (Tokyo, JP); Hikaru Nomura (Tokyo, JP); Shunsaku Yoshikawa (Tokyo, JP)
Assignee: SENJU METAL INDUSTRY CO., LTD.
B23K35/264B23K35/025B23K35/262B23K2103/08
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,241,760
App. No.
16/642,288
Granted
Feb 8, 2022
Kind
B2
Abstract

The present invention provides a solder alloy, a solder paste, a solder ball, a resin flux-cored solder and a solder joint, both of which has the low-melting point to suppress the occurrence of the fusion failure, improves the ductility and the shear strength, and has excellent heat-cycle resistance. The solder alloy comprises an alloy composition composed of 35 to 68 mass % of Bi, 0.1 to 2.0 mass % of Sb, 0.01 to 0.10 mass % of Ni, and a balance of Sn. The alloy composition may contain at least one of Co, Ti, Al and Mn in total amount of 0.1 mass % or less. The solder alloy may be suitably used for a solder paste, a solder ball, a resin flux-cored solder and a solder joint.

Claims (30)

1. A solder alloy comprising an alloy composition consisting of 35 to 68 mass % of Bi, 0.1 to 2.0 mass % of Sb, 0.01 to 0.10 mass % of Ni, and a balance of Sn,

wherein the alloy composition satisfies the following relationship (1),

0.0250≤Ni/Sb≤0.0429 or 0.0600≤Ni/Sb≤0.0714  (1)

wherein, in the relationship (1), Ni and Sb represent each content in the solder alloy (mass %), and

wherein the solder alloy does not contain Cu.

2. The solder alloy according to claim 1 , wherein the alloy composition further contains at least one of Co, Ti, Al and Mn in total amount of 0.1 mass % or less.

3. The solder alloy according to claim 1 , wherein the alloy composition further contains at least one of P, Ge, and Ga in total amount of 0.1 mass % or less.

4. A solder paste comprising a solder alloy comprising an alloy composition comprising 35 to 68 mass % of Bi, 0.3 to 1.0 mass % of Sb, 0.01 to 0.05 mass % of Ni, and a balance of Sn,

wherein the alloy composition satisfies the following relationship (1),

0.0250≤Ni/Sb≤0.0429 or 0.0600≤Ni/Sb≤0.0714  (1)

wherein, in the relationship (1), Ni and Sb represent each content in the solder alloy (mass %), and

wherein the solder alloy does not contain Cu.

5. A solder ball comprising a solder alloy comprising an alloy composition comprising 35 to 68 mass % of Bi, 0.3 to 1.0 mass % of Sb, 0.01 to 0.05 mass % of Ni, and a balance of Sn,

wherein the alloy composition satisfies the following relationship (1),

0.0250≤Ni/Sb≤0.0429 or 0.0600≤Ni/Sb≤0.0714  (1)

wherein, in the relationship (1), Ni and Sb represent each content in the solder alloy (mass %), and

wherein the solder alloy does not contain Cu.

6. A resin flux-cored solder comprising the solder alloy according to claim 1 .

7. A solder joint comprising the solder alloy according to claim 1 .

8. The solder alloy according to claim 1 , wherein the alloy composition satisfies the following relationship (1),

0.0250≤Ni/Sb≤0.0429  (1)

wherein, in the relationship (1), Ni and Sb represent each content in the solder alloy (mass %).

9. The solder alloy according to claim 1 , wherein the alloy composition satisfies the following relationship (1),

0.0600≤Ni/Sb≤0.0714  (1)

wherein, in the relationship (1), Ni and Sb represent each content in the solder alloy (mass %).

10. The solder alloy according to claim 3 , wherein the alloy composition contains 0.003 to 0.05 mass % of P.

11. The solder alloy according to claim 3 , wherein the alloy composition contains 0.005 to 0.1 mass % of Ga.

12. The solder alloy according to claim 3 , wherein the alloy composition contains 0.005 to 0.01 mass % of Ga.

13. The solder alloy according to claim 3 , wherein the alloy composition further contains 0.005 to 0.01 mass % of Ge.

14. The solder alloy according to claim 1 , wherein the solder alloy does not simultaneously contain both Al and Ag.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2020
From: YOKOYAMA, TAKAHIRO; MATSUFUJI, TAKAHIRO; NOMURA, HIKARU; YOSHIKAWA, SHUNSAKU
To: SENJU METAL INDUSTRY CO., LTD.
Reel/Frame 051952/0047 →
Priority Claims (2)
JP JP2018-042041 · Mar 8, 2018 · national
JP JP2018-197327 · Oct 19, 2018 · national
Continuity (1)
Related Publication 20200376608A1 · Dec 3, 2020
Cited By (1)
US 12,649,203