IP Library Granted Patent US 11,242,727
Granted Patent B2
US 11,242,727 · App. 16/987,094 · Granted Feb 8, 2022

Flow control in subterranean wells

Inventors: Brock W. Watson (Sadler, TX); Gary P. Funkhouser (Moore, OK); Roger L. Schultz (Newcastle, OK); Andrew M. Ferguson (Moore, OK)
Assignee: Thru Tubing Solutions, Inc.
E21B33/138E21B43/26E21B43/261E21B2200/01
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Quick Facts
Patent No.
US 11,242,727
App. No.
16/987,094
Granted
Feb 8, 2022
Kind
B2
Abstract

A plugging device, well system and method. In one example, a wrap, band or other type of binding is utilized to secure together multiple fibers, tubes, filaments, films, fabrics or lines of the plugging device. In another example, fibers, tubes, filaments, films, fabrics or lines are fused, adhered or bonded to an outer surface of a body of the plugging device. In other examples, a material of the plugging device may become more rigid or swell in a well. A plugging device may comprise a body loosely enclosed in a bag, wrapper or other enclosure.

Claims (44)

1. A plugging device, comprising:

a body configured to engage and block fluid flow through a passageway in a subterranean well; and

a binding which outwardly surrounds multiple fibers, tubes, filaments, films, fabrics or lines and secures together the fibers, tubes, filaments, films, fabrics or lines into at least one bundle which extends outwardly from the body, in which the plugging device is configured to be conveyed by the fluid flow through the well to the passageway.

2. The plugging device of claim 1 , in which the binding provides structural support to the body of the plugging device, or forms a part of the body.

3. The plugging device of claim 1 , in which the binding prevents the plugging device from extruding through the passageway.

4. The plugging device of claim 1 , in which the body is molded or otherwise formed about the binding.

5. The plugging device of claim 1 , in which at least one loop is formed from the fibers, tubes, filaments, films, fabrics or lines.

6. The plugging device of claim 1 , in which the fibers, tubes, filaments, films, fabrics or lines extend in opposite directions from the binding.

7. The plugging device of claim 6 , in which the binding secures the fibers, tubes, filaments, films, fabrics or lines together at a middle of the fibers′, tubes′, filaments′, films′, fabrics' or lines' length.

8. The plugging device of claim 1 , in which some of the fibers, tubes, filaments, films, fabrics or lines are shortened on opposite sides of the binding.

9. The plugging device of claim 1 , in which the body has a larger outer dimension, as compared to the fibers, tubes, filaments, films, fabrics or lines.

10. The plugging device of claim 1 , in which the binding forms a structural support of the body of the plugging device.

11. The plugging device of claim 1 , in which the binding engages and blocks flow through the passageway in the well.

12. The plugging device of claim 1 , in which ends of the fibers, tubes, filaments, films, fabrics or lines are splayed outwardly.

13. The plugging device of claim 1 , in which the plugging device, or any component thereof, swells in the well.

14. The plugging device of claim 13 , in which the plugging device or any of its components comprises a swellable material that swells so that the plugging device seals off the passageway.

15. The plugging device of claim 13 , in which the swelling is initiated at any time.

16. The plugging device of claim 13 , in which the swelling occurs in response to passage of time, contact with an activating chemical, fluid or other substance, exposure to elevated temperature, exposure to a certain pH level or exposure to conditions within the well.

17. A plugging device, comprising:

a body configured to engage and block fluid flow through a passageway in a subterranean well, in which the plugging device is configured to be conveyed by the fluid flow through the well to the passageway; and

at least one rope, ends of which are spliced together.

18. The plugging device of claim 17 , in which the spliced ends create an enlarged outer dimension of the body of the plugging device.

19. The plugging device of claim 17 , in which the body of the plugging device comprises an eye or braided end of the at least one rope.

20. The plugging device of claim 17 , in which a rope grommet forms the body of the plugging device.

21. A plugging device, comprising:

a body configured to engage and block fluid flow through a passageway in a subterranean well, in which the plugging device is configured to be conveyed by the fluid flow through the well to the passageway; and

at least one rope braided from multiple strands, with some of the strands being cut and removed to create an enlarged portion which forms the body of the plugging device.

22. A plugging device, comprising:

a body configured to engage and block fluid flow through a passageway in a subterranean well; and

multiple fibers, tubes, filaments, films, fabrics or lines bonded into at least one bundle which extends outwardly from the body, in which the plugging device is configured to be conveyed by the fluid flow through the well to the passageway, and in which the fibers, tubes, filaments, films, fabrics or lines are thermally or chemically fused to each other.

23. The plugging device of claim 22 , in which the fibers, tubes, filaments, films, fabrics or lines are fused, adhered or bonded to an outer surface of the body of the plugging device.

24. The plugging device of claim 23 , in which the body comprises spherical, oblong, oval, cubic, rectangular or combinations of shapes.

25. The plugging device of claim 22 , in which the fibers, tubes, filaments, films, fabrics or lines are arranged in crossing contact before fusing.

26. The plugging device of claim 25 , in which the fibers, tubes, filaments, films, fabrics or lines are fused to each other where they contact.

27. The plugging device of claim 22 , in which the body of the plugging device comprises a region where the multiple fibers, tubes, filaments, films, fabrics or lines are fused to each other.

28. The plugging device of claim 22 , in which the body of the plugging device has a larger outer dimension than the at least one bundle.

29. A plugging device, comprising:

a body configured to engage and block fluid flow through a passageway in a subterranean well; and

a binding which secures together multiple fibers, tubes, filaments, films, fabrics or lines into at least one bundle which extends outwardly from the body, in which the plugging device is configured to be conveyed by the fluid flow through the well to the passageway, and in which at least one component of the plugging device comprises a material that is adapted to harden in the well.

30. The plugging device of claim 29 , in which the component resists extrusion through the passageway downhole.

31. The plugging device of claim 29 , in which the plugging device, or any component thereof, begins becoming harder before, during, or after the plugging device is introduced into the well or released downhole.

32. The plugging device of claim 29 , in which the plugging device, or any component thereof, begins hardening before, during, or after the plugging device engages the passageway downhole.

33. The plugging device of claim 29 , in which the plugging device, or any component thereof, hardens in response to passage of time, contact with an activating chemical, fluid or other substance, exposure to elevated temperature, exposure to a certain pH level or exposure to the well environment.

34. The plugging device of claim 29 , in which the hardening occurs in response to contact with an activating chemical, fluid or other substance, and the chemical, fluid or substance is injected into the well, or released from a downhole container, at any time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2020
From: WATSON, BROCK W.; FUNKHOUSER, GARY P.; SCHULTZ, ROGER L.; FERGUSON, ANDREW M.
To: THRU TUBING SOLUTIONS, INC.
Reel/Frame 053423/0873 →
Continuity (14)
Continuation 15615136 · Jun 6, 2017
Continuation In Part 15609671 · May 31, 2017
Continuation In Part 15390941 · Dec 27, 2016
Continuation In Part 15390976 · Dec 27, 2016
Continuation In Part 15391014 · Dec 27, 2016
Continuation In Part 15347535 · Nov 9, 2016
Continuation In Part 15296342 · Oct 18, 2016
Continuation In Part PCTUS2016029314 · Apr 26, 2016
Continuation In Part 15138685 · Apr 26, 2016
Continuation In Part 15138449 · Apr 26, 2016
Continuation In Part 15138968 · Apr 26, 2016
Continuation In Part 14698578 · Apr 28, 2015
Provisional Application 62416567 · Nov 2, 2016
Related Publication 20200362663A1 · Nov 19, 2020
Cited By (1)
US 12,584,372