IP Library › Granted Patent US 11,244,777
Granted Patent B2
US 11,244,777 · App. 16/698,019 · Granted Feb 8, 2022

R-T-B permanent magnet

Inventors: Takeshi Masuda (Tokyo, JP); Taeko Tsubokura (Tokyo, JP); Taku Murase (Tokyo, JP)
Assignee: TDK Corporation
H01F1/057C22C38/002C22C38/005C22C38/06C22C38/10C22C38/14C22C38/16C22C2202/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,244,777
App. No.
16/698,019
Granted
Feb 8, 2022
Kind
B2
Abstract

An R-T-B permanent magnet comprises rare-earth elements R, transition metal elements T, and boron B; wherein at least some of the rare-earth elements R is Nd and at least one of Tb and Dy; at least some of the transition metal elements T are Fe; the R-T-B permanent magnet comprises a plurality of main phase grains and grain boundary triple points each surrounded by the main phase grains; the grain boundary triple points comprise at least one of Nd and Pr, at least one of Tb and Dy, at least one of Fe and Co, and copper; the average contents of Nd, Pr, Tb, Dy, Fe, Co and Cu each (unit: atom %) are represented by [Nd], [Pr], [Tb], [Dy], [Fe], [Co] and [Cu]; ([Fe]+[Co])/([Nd]+[Pr]) is 2 or more and 5 or less; and [Cu]/([Tb]+[Dy]) is 1 or more and 4 or less.

Claims (26)

1. An R-T-B permanent magnet comprising rare-earth elements R, transition metal elements T, and boron B;

wherein at least some of the rare-earth elements R are neodymium and at least one of terbium and dysprosium;

at least some of the transition metal elements T are iron;

the R-T-B permanent magnet comprises a plurality of main phase grains and grain boundary triple points each surrounded by three or more main phase grains adjacent to each of the grain boundary triple points;

the grain boundary triple points comprise copper, at least one of neodymium and praseodymium, at least one of terbium and dysprosium, and at least one of iron and cobalt;

the average content of neodymium in ten grain boundary triple points is represented by [Nd] atom %;

the average content of praseodymium in the ten grain boundary triple points is represented by [Pr] atom %;

the average content of terbium in the ten grain boundary triple points is represented by [Tb] atom %;

the average content of dysprosium in the ten grain boundary triple points is represented by [Dy] atom %;

the average content of iron in the ten grain boundary triple points is represented by [Fe] atom %;

the average content of cobalt in the ten grain boundary triple points is represented by [Co] atom %;

the average content of copper in the ten grain boundary triple points is represented by [Cu] atom %;

the ten grain boundary triple points are in a cross-section of the R-T-B permanent magnet photographed by a scanning electron microscope;

[Nd], [Pr], [Tb], [Dy], [Fe], [Co], and [Cu] are measured by an energy dispersive X-ray spectrometer;

[Nd], [Pr], [Fe] and [Co] satisfy 2.00≤([Fe]+[Co])/([Nd]+[Pr])≤5.00; and

[Tb], [Dy] and [Cu] satisfy 1.00≤[Cu]/([Tb]+[Dy])≤4.00.

2. The R-T-B permanent magnet according to claim 1 , wherein the total content of terbium and dysprosium in the whole of the R-T-B permanent magnet is 0.20% by mass or more and 5.00% by mass or less.

3. The R-T-B permanent magnet according to claim 1 ,

wherein the total content of neodymium, praseodymium, terbium and dysprosium in the whole of the R-T-B permanent magnet is 27.00% by mass or more and 33.00% by mass or less;

the copper content in the whole of the R-T-B permanent magnet is 0.04% by mass or more and 0.50% by mass or less;

the gallium content in the whole of the R-T-B permanent magnet is 0.03% by mass or more and 0.30% by mass or less;

the cobalt content in the whole of the R-T-B permanent magnet is 0.30% by mass or more and 3.00% by mass or less;

the aluminum content in the whole of the R-T-B permanent magnet is 0.15% by mass or more and 0.30% by mass or less;

the zirconium content in the whole of the R-T-B permanent magnet is 0.10% by mass or more and 1.00% by mass or less;

the manganese content in the whole of the R-T-B permanent magnet is 0.02% by mass or more and 0.10% by mass or less; and

the boron content in the whole of the R-T-B permanent magnet is 0.85% by mass or more and 1.05% by mass or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: MASUDA, TAKESHI; TSUBOKURA, TAEKO; MURASE, TAKU
To: TDK CORPORATION
Reel/Frame 051410/0920 →
Priority Claims (1)
JP JP2018-226665 · Dec 3, 2018 · national
Continuity (1)
Related Publication 20200176155A1 · Jun 4, 2020