IP Library › Granted Patent US 11,250,983
Granted Patent B2
US 11,250,983 · App. 16/134,381 · Granted Feb 15, 2022

Coil component

Inventor: Yuki Kanbe (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01F27/24H01F3/10H01F17/045H01F27/263H01F27/2823H01F27/292
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Quick Facts
Patent No.
US 11,250,983
App. No.
16/134,381
Granted
Feb 15, 2022
Kind
B2
Abstract

A bent shape that projects when viewed in an axis direction of a winding core part is given to each top surface of a first flange part and a second flange part of a drum-like core. The top surface and a lower principal surface of a plate-like core are closest to each other in a portion where a vertex of the bent shape is positioned.

Claims (65)

1. A coil component comprising:

a drum-like core including:

a winding core part, and

a first flange part and a second flange part that are provided at a first end portion and a second end portion of the winding core part, respectively, the first end portion and the second end portion being opposite to each other;

a plate-like core including a lower principal surface and an upper principal surface that face in directions opposite to each other; and

at least one wire wound around the winding core part,

each of the first flange part and the second flange part including:

an inside end surface that faces toward the winding core part and on which corresponding one of the first and second end portions of the winding core part is located,

an outside end surface that faces outside and toward an opposite side of the inside end surface,

a bottom surface that joins the inside end surface and the outside end surface and faces toward a mounting board when the coil component is mounted, and

a top surface that is opposite to the bottom surface,

the plate-like core being fixed to the first flange part and the second flange part with an adhesive interposed therebetween while the lower principal surface of the plate-like core faces the top surfaces of the first and second flange parts,

the top surfaces of the first flange part and the second flange part each having a first bent shape that projects when viewed in an axis direction of the winding core part, and

each of the top surfaces and the lower principal surface being closest to each other without contacting each other in a portion where a vertex of the first bent shape is located.

2. The coil component according to claim 1 , wherein

when viewed from the respective top surfaces toward the respective bottom surfaces of the first flange part and the second flange part, each first bent shape is at least in a range where the winding core part is located.

3. The coil component according to claim 2 , wherein

the first bent shape is given to an entirety of each of the top surfaces.

4. The coil component according to claim 1 , wherein

the top surface and the lower principal surface form a minute clearance in a portion where a vertex of the first bent shape is located, the minute clearance allowing the adhesive to penetrate therein.

5. The coil component according to claim 4 , wherein

a dimension of the minute clearance is from 1 μm to 3 μm.

6. The coil component according to claim 1 , wherein

when viewed in the axis direction of the winding core part, the first bent shape is an arc shape with a curvature radius, and the curvature radius is larger than a width-direction dimension of the plate-like core when viewed in the axis direction of the winding core part.

7. The coil component according to claim 1 , wherein

the top surface has a second bent shape that projects when viewed in a direction in which the lower principal surface of the plate-like core extends and which is perpendicular to the axis direction of the winding core part.

8. The coil component according to claim 7 , wherein

a vertex of the second bent shape is located closer to a side of the outside end surface than a face that is parallel to the outside end surface and passes through a midpoint of a line segment that connects the inside end surface and the outside end surface.

9. The coil component according to claim 1 , wherein

the lower principal surface of the plate-like core includes a recessed portion that surrounds and accepts the top surface of corresponding one of the first flange part and the second flange part.

10. The coil component according to claim 2 , wherein

the top surface and the lower principal surface form a minute clearance in a portion where a vertex of the first bent shape is located, the minute clearance allowing the adhesive to penetrate therein.

11. The coil component according to claim 3 , wherein

the top surface and the lower principal surface form a minute clearance in a portion where a vertex of the first bent shape is located, the minute clearance allowing the adhesive to penetrate therein.

12. The coil component according to claim 2 , wherein

when viewed in the axis direction of the winding core part, the first bent shape is an arc shape with a curvature radius, and the curvature radius is larger than a width-direction dimension of the plate-like core when viewed in the axis direction of the winding core part.

13. The coil component according to claim 3 , wherein

when viewed in the axis direction of the winding core part, the first bent shape is an arc shape with a curvature radius, and the curvature radius is larger than a width-direction dimension of the plate-like core when viewed in the axis direction of the winding core part.

14. The coil component according to claim 4 , wherein

when viewed in the axis direction of the winding core part, the first bent shape is an arc shape with a curvature radius, and the curvature radius is larger than a width-direction dimension of the plate-like core when viewed in the axis direction of the winding core part.

15. The coil component according to claim 5 , wherein

when viewed in the axis direction of the winding core part, the first bent shape is an arc shape with a curvature radius, and the curvature radius is larger than a width-direction dimension of the plate-like core when viewed in the axis direction of the winding core part.

16. The coil component according to claim 2 , wherein

the top surface has a second bent shape that projects when viewed in a direction in which the lower principal surface of the plate-like core extends and which is perpendicular to the axis direction of the winding core part.

17. The coil component according to claim 3 , wherein

the top surface has a second bent shape that projects when viewed in a direction in which the lower principal surface of the plate-like core extends and which is perpendicular to the axis direction of the winding core part.

18. The coil component according to claim 2 , wherein

the lower principal surface of the plate-like core includes a recessed portion that surrounds and accepts the top surface of corresponding one of the first flange part and the second flange part.

19. The coil component according to claim 3 , wherein

the lower principal surface of the plate-like core includes a recessed portion that surrounds and accepts the top surface of corresponding one of the first flange part and the second flange part.

20. A coil component comprising:

a drum-like core including:

a winding core part, and

a first flange part and a second flange part that are provided at a first end portion and a second end portion of the winding core part, respectively, the first end portion and the second end portion being opposite to each other;

a plate-like core including a lower principal surface and an upper principal surface that face in directions opposite to each other; and

at least one wire wound around the winding core part,

each of the first flange part and the second flange part including:

an inside end surface that faces toward the winding core part and on which corresponding one of the first and second end portions of the winding core is located,

an outside end surface that faces outside and toward an opposite side of the inside end surface,

a bottom surface that joins the inside end surface and the outside end surface and faces toward a mounting board when the coil component is mounted, and

a top surface that is opposite to the bottom surface,

the plate-like core being fixed to the first flange part and the second flange part with an adhesive interposed therebetween while the lower principal surface of the plate-like core faces the top surfaces of the first and second flange parts,

the lower principal surface of the plate-like core having a bent shape that projects when viewed in an axis direction of the winding core part,

each of the top surfaces and the lower principal surface being closest to each other in a portion where a vertex of the bent shape is located, and

the bent shape of the lower principal surface extends entirely between opposite edges of the plate-like core in a direction transverse to the axis direction of the winding core part.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2018
From: KANBE, YUKI
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 046901/0048 →
Priority Claims (1)
JP JP2017-180774 · Sep 21, 2017 · national
Continuity (1)
Related Publication 20190088400A1 · Mar 21, 2019