IP Library › Granted Patent US 11,252,821
Granted Patent B2
US 11,252,821 · App. 16/539,399 · Granted Feb 15, 2022

Optical surface-mount devices

Inventors: Brian C. Wells (Grosse Pointe Farms, MI); Derek Mallory (Northville, MI); John Kahl (Troy, MI); Dianna Stadtherr (Novi, MI); Stephen Godwin (Oxford, MI); Robert Salton (Pontiac, MI)
H05K1/181G02B6/428G02B6/4214H05K2201/10106H05K2201/10121H05K2201/10946
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Quick Facts
Patent No.
US 11,252,821
App. No.
16/539,399
Granted
Feb 15, 2022
Kind
B2
Abstract

An optical surface-mount device has a dielectric body and a solderable support connected with the dielectric body to facilitate solder reflow mounting of the device to a printed circuit board. The device can include a reflector or other functional features that enhance or protect the functionality of an electronic component mounted on the same printed circuit board.

Claims (21)

1. A surface-mount device comprising:

a dielectric body;

an optical component supported on or integrated onto the dielectric body; and

a solderable metal or metal alloy support clipped on to or embedded in the dielectric body and having solder pads offset from a bottom of the dielectric body to facilitate solder reflow mounting of the device to a printed circuit board.

2. The surface-mount device of claim 1 , wherein at least one through-hole is defined in the dielectric body.

3. The surface-mount device of claim 1 , wherein the dielectric body comprises a plastic material.

4. The surface-mount device of claim 1 , wherein the solderable support comprises an alloy of copper.

5. The surface-mount device of claim 1 , wherein the dielectric body and solderable support are snap-fit together.

6. The surface-mount device of claim 2 , wherein the through-hole defines a reflector for focusing light emitted from an LED positioned in the recess.

7. The surface-mount device of claim 6 , wherein surfaces of the reflector are provided with a metalized coating.

8. The surface-mount device of claim 1 , wherein the solderable metal support is a clip configured to resiliently engage features of the dielectric body.

9. The surface-mount device of claim 1 , wherein the solderable metal support is partially embedded in the dielectric body.

10. The surface-mount device of claim 1 , wherein the optical component is a reflector.

11. An electronic assembly, comprising:

a printed circuit board;

an electronic device mounted directly on the printed circuit board; and

a surface-mount device including a dielectric body defining at least one through-hole positioned over and around the electronic device, and including a solderable support connected with the dielectric body and soldered to the printed circuit board.

12. The assembly of claim 11 , wherein the electronic device is an LED, and the through-hole defines a reflector for focusing light from the LED.

13. The assembly of claim 12 , wherein a surface of the reflector is provided with a metalized coating.

14. The assembly of claim 11 , wherein the solderable metal support is a clip configured to resiliently engage features of the dielectric body.

15. The assembly of claim 11 , wherein the solderable metal support is partially embedded in the dielectric body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2019
From: WELLS, BRIAN C.; MALLORY, DEREK; KAHL, JOHN; STADTHERR, DIANNA; GODWIN, STEPHEN; SALTON, ROBERT
To: CORELED SYSTEMS, LLC
Reel/Frame 050047/0210 →
Continuity (1)
Related Publication 20210051802A1 · Feb 18, 2021