IP Library › Granted Patent US 11,255,225
Granted Patent B2
US 11,255,225 · App. 16/772,210 · Granted Feb 22, 2022

Rocker arm mechanism

Inventors: Hakan Boz (Istanbul, TR); Mehmet Masat (Istanbul, TR); Goktan Kurnaz (Istanbul, TR)
Assignee: FORD OTOMOTSV SANAYI A. S.
F01L1/181F01L1/047F01L13/0021F01L13/06F02D13/0215F02D13/04F01L2820/042
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Quick Facts
Patent No.
US 11,255,225
App. No.
16/772,210
Granted
Feb 22, 2022
Kind
B2
Abstract

A rocker arm mechanism capable of selectively adjusting a timing of opening or closing an intake or an exhaust valve of a plurality of exhaust valves by shifting according to a crankshaft angle and by gradually changing a maximum valve opening, or electively, allows for engine braking by decompression by opening the plurality of exhaust valves before a compression stroke in a plurality of internal combustion engines.

Claims (41)

1. A rocker arm mechanism, wherein the rocker arm mechanism is capable of selectively adjusting a timing of opening or closing an intake or an exhaust valve by shifting according to a crankshaft angle and by changing a maximum valve opening, or selectively, allows for engine braking by decompression by opening exhaust valves before a compression stroke in an internal combustion engine, and the rocker arm mechanism comprises:

at least one rocker arm, wherein the at least one rocker arm is engaged with a camshaft from one side of the at least one rocker arm and with the exhaust valve from another side of the at least one rocker arm and the at least one rocker arm transfers a movement formed by means of the camshaft to the exhaust valve of exhaust valves, and comprising: at least one movement member,

wherein the at least one movement member is connected to a side of the at least one rocker arm engaged with the exhaust valve and capable of rotating clockwise or counterclockwise around an axis;

a clockwise and counterclockwise movement of the at least one movement member is ensured by a way of a first force applying means and a second force applying means via a rotating bracket, wherein the rotating bracket is within the at least one movement member,

the at least one movement member is configured to apply a force, as a consequence of a clockwise or counterclockwise rotation, in a direction the exhaust valves move; and

the at least one movement member permits optionally changing an opening and closing time and an interval of the exhaust valves by changing a position of the exhaust valve in a direction relatively and independent of the movement formed by means of the camshaft;

wherein the first force applying means is activated and is capable of rotating the at least one movement member in a direction by applying a force on the at least one movement member;

the first force applying means comprises, within the at least one rocker arm, a brake piston, a force piston capable of moving axially inside the brake piston, and a first resilient element capable of preloading between the force piston and the brake piston.

2. The rocker arm mechanism according to claim 1 , wherein the at least one movement member, which has a rotation axis perpendicular to a movement direction of the intake or exhaust valve and the rotation axis passes through a centerline of the rotating bracket, comprising the first force applying means acting on opposite side of the at least one movement member and the second force applying means on another side.

3. The rocker arm mechanism according to claim 1 , wherein

the second force applying means applies a force on the at least one movement member only at a determined strength in a reverse direction to a direction, wherein in the direction the first force applying means rotates the at least one movement member; and

the second force applying means comprises a positioning piston and a second resilient element, wherein the positioning piston is in contact with the at least one movement member to control a position of the at least one movement member and the second resilient element preloading the positioning piston.

4. The rocker arm mechanism according to claim 1 , wherein the at least one movement member is rotatable about the rotating bracket at a side of a bridge enabling both the intake or exhaust valves (C) of the at least one rocker arm to be opened simultaneously; and the at least one movement member further comprises, a way to pass through a center of the at least one movement member, a first extension and second extension,

wherein the second extension is in contact with the bridge when an engine brake is not activated, the first extension and the second extension serving as a contact interface so that the at least one movement member performs pushing, pulling, or rotating movements with the first force applying means and the second force applying means.

5. The rocker arm mechanism according to claim 1 , wherein a bridge is adjustable in order to ensure a distance between the bridge and the at least one movement member, the bridge has an adjusting pin,

wherein the adjusting pin is attached on one exhaust valve of the plurality of exhaust valves in a spaced manner and enables a vertical position of the bridge to be adjusted by being engaged in a thread provided in an area coinciding with the one exhaust valve, and a fastening element enabling the adjusting pin to be secured at an end of adjustment.

6. The rocker arm mechanism according to claim 1 , wherein the at least one movement member has a bend and a plane between radial distances, with respect to a center of a main rotator support,

wherein the main rotator support enables a space between the camshaft and a main rotator to be selectively adjusted and around the main rotator support, the main rotator is capable of rotating clockwise and counterclockwise, between the plurality of radial distances a difference at least as much as a size of an exhaust valve opening defined during the engine braking exists.

7. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a positioning piston and a second resilient element,

the at least one movement member is in contact with the positioning piston preloaded by the second resilient element, and

a second extension of the at least one movement member becomes in linear contact with a bridge upon a force applied by the positioning piston.

8. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a positioning piston and a second resilient element;

the at least one movement member is moved by the force piston, and the force piston is controlled by a fluid selectively delivered by a solenoid-controlled valve mechanism when an engine brake is activated in a combustion engine, with a larger force than the second resilient element.

9. The rocker arm mechanism according to claim 1 , wherein the at least one movement member leans against a reference point in the at least one rocker arm near an angle,

wherein the angle is close to a maximum relative angle formed by the at least one movement member with the at least one rocker arm in order to pass from a fixed-radius bend to a plane, a normal operating portion to be able to close an engine brake in every exhaust cycle by making use of a relative angle formed by the at least one rocker arm with a horizontal direction every time the exhaust valve of the exhaust valves becomes close to the maximum valve opening when the engine brake is activated.

10. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a positioning piston and a second resilient element; and

the at least one movement member is in contact with the positioning piston and the at least one rocker arm when an engine brake is activated, wherein a torque created by a force formed on the at least one movement member by the second resilient element is less than a torque created by the brake piston.

11. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a second resilient element;

the at least one movement member has a bend, wherein the bend is in contact with a bridge when an engine brake is activated; and

a torque created on the at least one movement member by the brake piston is bigger than the torque in a reverse direction created by the second resilient element, such that a main rotator follows a cam on the camshaft closer at a predetermined degree to enable a delayed closing time of the exhaust valves and an increased maximum exhaust valve opening.

12. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a second resilient element and a positioning piston,

wherein the second resilient element is incorporated behind the positioning piston and the second resilient element is capable of applying a force bigger than a force formed by the brake piston when an engine brake is not activated, and smaller than the force formed by the brake piston when the engine brake is activated; and

the engine brake keeps the at least one movement member away from a bridge at a predetermined distance such that a bend disposed in the at least one movement member is in contact with the bridge in a right position, wherein the right position is such that when the engine brake is activated and the second resilient element is compressed, the at least one movement member rotates around the axis instead of sliding on the bridge.

13. The rocker arm mechanism according to claim 1 , wherein

the second force applying means comprises a second resilient element, and

the at least one movement member, in a deactivation of an engine brake, returns to a normal operating position of the at least one movement member by a force formed by the second resilient element subsequent to interrupting an oil feeding the brake piston by means of a solenoid and opening a volume remaining behind the brake piston to atmosphere.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2020
From: BOZ, HAKAN; MASAT, MEHMET; KURNAZ, GOKTAN
To: FORD OTOMOTIV SANAYI A. S.
Reel/Frame 052921/0474 →
Priority Claims (1)
TR 2017/20332 · Dec 14, 2017 · national
Continuity (1)
Related Publication 20210071548A1 · Mar 11, 2021