IP Library › Granted Patent US 11,262,302
Granted Patent B2
US 11,262,302 · App. 16/890,950 · Granted Mar 1, 2022

Multi-wavelength laser inspection

Inventors: Keith D. Humfeld (Federal Way, WA); Morteza Safai (Newcastle, WA)
Assignee: THE BOEING COMPANY
G01N21/6402G01J3/0232G01J3/4406G01J3/2889G01J2003/064G01N2021/6419G01N2021/6421H01S5/1092
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Quick Facts
Patent No.
US 11,262,302
App. No.
16/890,950
Granted
Mar 1, 2022
Kind
B2
Abstract

An example system for inspecting a surface includes a laser, an optical system, a gated camera, and a control system. The laser is configured to emit pulses of light, with respective wavelengths of the pulses of light varying over time. The optical system includes at least one optical element, and is configured to direct light emitted by the laser to points along a scan line one point at a time. The gated camera is configured to record a fluorescent response of the surface from light having each wavelength of a plurality of wavelengths at each point along the scan line. The control system is configured to control the gated camera such that an aperture of the gated camera is open during fluorescence of the surface but closed during exposure of the surface to light emitted by the laser.

Claims (43)

1. A method for inspecting a surface, comprising:

causing a laser to emit pulses of light having respective wavelengths that vary over time;

directing, using at least one optical element of an optical system, a first pulse of light having a first wavelength to a first point along a scan line and a second pulse of light having a second wavelength to a second point along the scan line;

recording, using a gated camera, a first fluorescent response of the surface to the first pulse of light and a second fluorescent response of the surface to the second pulse of light;

directing, using the at least one optical element, a third pulse of light having the first wavelength to the second point and a fourth pulse of light having the second wavelength to the first point; and

recording, using the gated camera, a third fluorescent response of the surface to the third pulse of light and a fourth fluorescent response of the surface to the fourth pulse of light.

2. The method of claim 1 , further comprising controlling an image intensifier of the gated camera such that an aperture of the gated camera is closed during exposure of the surface to the pulses of light emitted by the laser.

3. The method of claim 2 , wherein:

the laser comprises a shutter, and

causing the laser to emit pulses of light having respective wavelengths that vary over time comprises controlling the shutter such that the shutter intermittingly blocks light emitted by the laser, yielding pulses of light.

4. The method of claim 3 , wherein controlling the shutter comprises controlling the shutter such that the shutter blocks light emitted by the laser when the aperture of the gated camera is open.

5. The method of claim 1 , wherein causing the laser to emit pulses of light having respective wavelengths that vary over time comprises exciting a pressure wave down a length of a lasing medium of the laser such that the pressure wave modifies energy levels of the lasing medium over time and alters the wavelength of the light emitted by the laser.

6. The method of claim 1 , wherein directing the first pulse of light to the first point along the scan line and the second pulse of light to the second point along the scan line comprises passing the first pulse of light and the second pulse of light through a prism.

7. The method of claim 1 , wherein directing the first pulse of light to the first point along the scan line and the second pulse of light to the second point along the scan line comprises controlling a scanning mirror such that the scanning mirror is in a first position when the first pulse of light impinges on the scanning mirror and the scanning mirror is in a second position when the second pulse of light impinges on the scanning mirror.

8. The method of claim 7 , wherein directing the third pulse of light to the second point along the scan line and the fourth pulse of light to the first point along the scan line comprises controlling a scanning mirror such that the scanning mirror is in the second position when the third pulse of light impinges on the scanning mirror and the scanning mirror is in the first position when the second pulse of light impinges on the scanning mirror.

9. The method of claim 1 , further comprising identifying a material on the surface by analyzing the first fluorescent response and the fourth fluorescent response.

10. The method of claim 9 , wherein identifying the material on the surface comprises comparing the first fluorescent response and the fourth fluorescent response to chemical signatures stored in a database of known chemical signatures.

11. The method of claim 9 , further comprising:

determining that the identified material is an acceptable material; and

based on the determining, providing an acceptance indication.

12. The method of claim 9 , further comprising:

determining that the identified material is not an acceptable material; and

based on the determining, providing a rejection indication.

13. A non-transitory computer-readable medium having stored therein instructions that are executable to cause a system to perform functions comprising:

causing a laser to emit pulses of light having respective wavelengths that vary over time;

directing, using at least one optical element of an optical system, a first pulse of light having a first wavelength to a first point along a scan line and a second pulse of light having a second wavelength to a second point along the scan line;

recording, using a gated camera, a first fluorescent response of a surface to the first pulse of light and a second fluorescent response of the surface to the second pulse of light;

directing, using the at least one optical element, a third pulse of light having the first wavelength to the second point and a fourth pulse of light having the second wavelength to the first point; and

recording, using the gated camera, a third fluorescent response of the surface to the third pulse of light and a fourth fluorescent response of the surface to the fourth pulse of light.

14. The non-transitory computer-readable medium of claim 13 , wherein the functions further comprise controlling an image intensifier of the gated camera such that an aperture of the gated camera is closed during exposure of the surface to the pulses of light emitted by the laser.

15. The non-transitory computer-readable medium of claim 14 , wherein:

the laser comprises a shutter, and

causing the laser to emit pulses of light having respective wavelengths that vary over time comprises controlling the shutter such that the shutter intermittingly blocks light emitted by the laser, yielding pulses of light.

16. The non-transitory computer-readable medium of claim 15 , wherein controlling the shutter comprises controlling the shutter such that the shutter blocks light emitted by the laser when the aperture of the gated camera is open.

17. The non-transitory computer-readable medium of claim 13 , wherein the functions further comprise identifying a material on the surface by analyzing the first fluorescent response and the fourth fluorescent response.

18. The non-transitory computer-readable medium of claim 17 , wherein identifying the material on the surface comprises comparing the first fluorescent response and the fourth fluorescent response to chemical signatures stored in a database of known chemical signatures.

19. A method for inspecting a surface, comprising:

causing a laser to emit pulses of light having respective wavelengths that vary over time;

directing, using at least one optical element of an optical system, light emitted by the laser to points along a scan line during a plurality of time intervals such that:

the wavelength of the light directed to each point along the scan line varies from point to point within time intervals of the plurality of time intervals, and

over the plurality of time intervals, light having each wavelength of a plurality of wavelengths is directed to each point along the scan line; and

recording, using a gated camera, a fluorescent response of the surface from the light having each wavelength of the plurality of wavelengths at each point along the scan line.

20. The method of claim 19 , further comprising identifying a material on the surface by analyzing fluorescent responses recorded by the gated camera.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2020
From: HUMFELD, KEITH D.; SAFAI, MORTEZA
To: THE BOEING COMPANY
Reel/Frame 052817/0283 →
Continuity (2)
Division 15991292 · May 29, 2018
Related Publication 20200300759A1 · Sep 24, 2020
Cited By (3)
US 12,241,832 US 12,493,023 US 12,716,835