System and method for electro-hydraulic actuation of downhole tools
A technique facilitates wellbore operations and utilization of wellbore equipment, e.g. equipment comprising actuation devices for downhole tools. According to an embodiment, the system comprises a pump solution for an electrically control device, e.g. an electrically controlled valve. The system may comprise hydraulic circuitry which utilizes bellows to effectively enclose the hydraulic circuitry. Consequently, the system enables an electrically control downhole system having components hydraulically actuated via a closed loop hydraulic system.
1. A system for use in a well, comprising:
a tubing string deployed in a borehole, the tubing string having a downhole tool actuatable by a downhole hydraulic system, the downhole hydraulic system comprising a piston and an accumulator spring disposed in a pressure chamber, the piston coupled to the downhole tool via a rod to actuate the downhole tool between operational positions;
a pumping assembly hydraulically coupled with the pressure chamber;
a bellows system arranged to contain hydraulic actuating fluid in a metal enclosed loop within the downhole hydraulic system, the bellows system comprising:
a first sealed metal bellows disposed around the rod and within a bellows chamber; and
a second sealed metal bellows fluidly coupled to the bellows chamber; and
a control system coupled with the downhole hydraulic system via an electrical line to enable control over the downhole hydraulic system via electric signals.
2. The system as recited in claim 1 , wherein the downhole tool comprises a valve.
3. The system as recited in claim 2 , wherein the valve is a flapper valve.
4. The system as recited in claim 1 , wherein the downhole tool comprises at least one valve.
5. The system as recited in claim 1 , wherein the pumping assembly comprises a pump operated by an electric motor to pump hydraulic fluid to the pressure chamber.
6. The system as recited in claim 1 , wherein the control system is a surface control system.
7. The system as recited in claim 1 , wherein the downhole hydraulic system comprises a solenoid valve actuatable to control bleeding of actuating fluid from the pressure chamber.
8. The system as recited in claim 1 , wherein the downhole hydraulic system comprises a solenoid valve actuatable to selectively lock the piston and the downhole tool at a desired actuation position.
9. A method, comprising:
providing an electro-hydraulic actuation system having a downhole hydraulic system electrically controlled via a surface control system;
coupling the downhole hydraulic system with a downhole tool via a piston, an accumulator spring, and a piston rod;
locating a sealed bellows of a bellows system around the piston rod and within a bellows chamber of the bellow system;
fluidly coupling the bellows chamber with a compensating bellows of the bellow system;
utilizing the bellows system in the downhole hydraulic system to provide a leakproof,
closed-loop hydraulic system for actuating the downhole tool, the leakproof,
closed-loop hydraulic system being fully metal enclosed; and
providing electric signals to the downhole hydraulic system to cause hydraulic actuation of the downhole tool to a desired operational position.
10. The method as recited in claim 9 , wherein coupling comprises coupling the downhole hydraulic system with a valve.
11. The method as recited in claim 9 , wherein coupling comprises coupling the downhole hydraulic system with a flapper valve.
12. The method as recited in claim 9 , wherein coupling comprises coupling the downhole hydraulic system with an inflow control valve.
13. The method as recited in claim 9 , wherein coupling comprises coupling the downhole hydraulic system with a formation isolation valve.
14. A system for use with a downhole tool, the system comprising:
a downhole hydraulic system having: a piston and an accumulator spring, disposed in a pressure chamber and the piston couplable to the downhole tool via a rod coupled to the piston;
a pumping assembly hydraulically coupled with the pressure chamber, the pumping assembly being electrically controllable; and
a bellows system arranged to contain hydraulic actuating fluid in a closed loop within the downhole hydraulic system to avoid leakage of hydraulic actuating fluid to a surrounding environment, the bellows system comprising:
a first sealed metal bellows disposed around the rod and within a bellow chamber, and
a second sealed metal bellows fluidly coupled to the bellows chamber.
15. The system as recited in claim 14 , further comprising a control system coupled with the downhole hydraulic system via an electrical line to enable control over the downhole hydraulic system via electric control signals.
16. The system as recited in claim 14 , wherein the pumping assembly comprises a pump operated by an electric motor to pump hydraulic fluid to the pressure chamber.