Roof panel system
View Patent ↗The present disclosure provides systems, apparatuses, and methods relating to roof construction. In some embodiments, a roof panel system may include a prefabricated horizontal building frame and a prefabricated roof panel structure. The horizontal building frame component may include a plate having a first aperture. The prefabricated roof panel structure may include two parallel lateral structural members and two parallel transverse structural members, one of the transverse structural members having a second aperture. The system may further include a fastener assembly connecting the horizontal building frame component to the roof panel structure through the first and second apertures.
1. A roof of a building, comprising:
a plurality of prefabricated roof panel structures, each roof panel structure including two parallel lateral structural members and two parallel transverse structural members connected to the lateral structural members,
wherein:
a first transverse structural member of the two parallel transverse structural members of each roof panel structure is coupled to a respective plate by a first fastener assembly,
the plate is down a slope of the roof from the first transverse structural member, spaced from a first end and a second end of the first transverse structural member, and connected to a horizontal frame member of the building,
each roof panel structure is coupled to an adjacent roof panel structure by a second fastener assembly, and
the first transverse structural member of each roof panel structure is parallel to the horizontal frame member to which the respective coupled plate is connected.
2. The roof of claim 1 , wherein each plate extends perpendicular to the slope of the roof.
3. The roof of claim 1 , wherein each plate is configured to act as a gravity catch.
4. The roof of claim 1 , wherein the transverse structural members of the plurality of prefabricated roof panel structures and the horizontal frame members of the building extend perpendicular the slope of the roof, and the lateral structural members of the plurality of prefabricated roof panel structures extend parallel the slope of the roof.
5. A method of constructing a roof, comprising:
prefabricating a modular roof structure, including two parallel lateral structural members and two parallel transverse structural members connected to the lateral structural members, first transverse member of the two parallel transverse members having a first aperture,
lifting the roof structure onto two horizontal members of a building frame, at least one of the horizontal members including a plate coupled to an upper surface, the plate being perpendicular to a slope of the roof, and having a second aperture,
supporting the roof structure on the horizontal members and the plate by resting the first transverse member against the plate,
connecting the roof structure to the building frame with a fastener assembly extending through the first and second apertures,
wherein the supporting step includes supporting the roof structure on the plate prior to connecting the roof structure to the building frame, and lifting the roof structure onto the two horizontal members of the building frame includes disposing the two parallel transverse structural members parallel to the two horizontal members of the building frame.
6. The method of claim 5 , wherein the plate acts as a gravity catch in the supporting step.
7. The method of claim 5 , wherein the supporting step includes supporting the roof structure on the plate while connecting the roof structure to the building frame.
8. A method of constructing a roof, comprising:
prefabricating a modular roof structure, including two parallel lateral structural members and two parallel transverse structural members connected to the lateral structural members, at least one of the transverse members having a first aperture,
lifting the roof structure onto two horizontal members of a building frame and disposing the two parallel transverse structural members of the roof structure parallel to the two horizontal members of the building frame, wherein at least one of the horizontal members includes a plate coupled to an upper surface, the plate being perpendicular to a slope of the roof, and having a second aperture,
supporting the roof structure on the horizontal members and the plate,
connecting the roof structure to the building frame with a first fastener assembly extending through the first and second apertures, wherein the roof structure is a first roof structure and further including:
lifting a second roof structure onto the horizontal members of the building frame, adjacent the first roof structure, and
connecting the first roof structure to the second roof structure with a second fastener assembly extending through a third aperture of the first roof structure and a fourth aperture of the second roof structure.