IP Library › Granted Patent US 11,289,265
Granted Patent B2
US 11,289,265 · App. 16/211,755 · Granted Mar 29, 2022

Inductor having conductive line embedded in magnetic material

Inventors: Takayuki Matsumoto (Nagano, JP); Tsukasa Nakanishi (Nagano, JP)
Assignee: SHINKO ELECTRIC INDUSTRIES CO., LTD.
H01F27/29H01F17/0006H01F17/04H01F27/24H01F27/32H01F27/2847H01F41/04H01F2017/048
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Quick Facts
Patent No.
US 11,289,265
App. No.
16/211,755
Granted
Mar 29, 2022
Kind
B2
Abstract

An inductor includes a magnetic material containing a magnetic powder and an insulating resin, a conductive line embedded in the magnetic material, a first electrode partially exposed from the magnetic material and connected to one end of the conductive line, and a second electrode partially exposed from the magnetic material and connected to another end of the conductive line.

Claims (37)

1. An inductor, comprising:

a magnetic material containing a magnetic powder and an insulating resin;

a conductive line embedded in the magnetic material;

a first electrode partially exposed from the magnetic material and connected to one end of the conductive line; and

a second electrode partially exposed from the magnetic material and connected to another end of the conductive line,

wherein each of the first electrode and the second electrode has a conductive protuberance projecting from a surface of the conductive line, and

wherein the protuberance is continuous and seamless with the conductive line.

2. The inductor as claimed in claim 1 , further comprising an insulating layer covering the conductive line as a coating.

3. The inductor as claimed in claim 1 , wherein the conductive line extends in a meandering manner in a plan view.

4. The inductor as claimed in claim 1 , wherein the conductive line extends straight in a plan view.

5. The inductor as claimed in claim 1 , comprising a plurality of said conductive lines embedded in the magnetic material, the conductive lines extending side by side.

6. The inductor as claimed in claim 1 , wherein the conductive line is a metal strip.

7. The inductor as claimed in claim 1 , wherein the protuberance includes a first protuberance and a second protuberance, the first protuberance being continuous and seamless with the conductive line, and the second protuberance being joined to a top of the first protuberance.

8. The inductor as claimed in claim 1 , wherein the protuberance is exposed, or projects, from a surface of the magnetic material.

9. The inductor as claimed in claim 1 , further comprising a height adding conductive member that is joined to a top of the protuberance and that increases a height from the surface of the conductive line.

10. The inductor as claimed in claim 1 , wherein the magnetic material has a cuboid shape with a first side face, a second side face opposite the first side face, and a lower face situated between the first side face and the second side face,

wherein a side face and a lower face of the first electrode are exposed at the first side face and the lower face of the magnetic material, respectively, and a side face and a lower face of the second electrode are exposed at the second side face and the lower face of the magnetic material, respectively.

11. The inductor as claimed in claim 1 , wherein the magnetic material has a cuboid shape with a first side face and a second side face opposite the first side face,

wherein a side face of the first electrode is flush with the first side face of the magnetic material, and a side face of the second electrode is flush with the second side face of the magnetic material.

12. An inductor, comprising:

a magnetic material containing a magnetic powder and an insulating resin;

a conductive line embedded in the magnetic material;

a first electrode partially exposed from the magnetic material and connected to one end of the conductive line; and

a second electrode partially exposed from the magnetic material and connected to another end of the conductive line,

wherein each of the first electrode and the second electrode has a conductive protuberance projecting from a surface of the conductive line, and

wherein the conductive line has a flat surface extending along a longitudinal extension thereof, and the protuberance is a separate conductor joined to the flat surface of the conductive line.

13. The inductor as claimed in claim 12 , further comprising an insulating layer covering the conductive line as a coating.

14. The inductor as claimed in claim 12 , wherein the conductive line extends in a meandering manner in a plan view.

15. The inductor as claimed in claim 12 , wherein the conductive line extends straight in a plan view.

16. The inductor as claimed in claim 12 , comprising a plurality of said conductive lines embedded in the magnetic material, the conductive lines extending side by side.

17. The inductor as claimed in claim 12 , wherein the conductive line is a metal strip.

18. The inductor as claimed in claim 12 , wherein the protuberance is exposed, or projects, from a surface of the magnetic material.

19. The inductor as claimed in claim 12 , further comprising a height adding conductive member that is joined to a top of the protuberance and that increases a height from the surface of the conductive line.

20. The inductor as claimed in claim 12 , wherein the magnetic material has a cuboid shape with a first side face, a second side face opposite the first side face, and a lower face situated between the first side face and the second side face,

wherein a side face and a lower face of the first electrode are exposed at the first side face and the lower face of the magnetic material, respectively, and a side face and a lower face of the second electrode are exposed at the second side face and the lower face of the magnetic material, respectively.

21. The inductor as claimed in claim 12 , wherein the magnetic material has a cuboid shape with a first side face and a second side face opposite the first side face,

wherein a side face of the first electrode is flush with the first side face of the magnetic material, and a side face of the second electrode is flush with the second side face of the magnetic material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: MATSUMOTO, TAKAYUKI; NAKANISHI, TSUKASA
To: SHINKO ELECTRIC INDUSTRIES CO., LTD.
Reel/Frame 047693/0682 →
Priority Claims (2)
JP JP2017-253083 · Dec 28, 2017 · national
JP JP2018-156607 · Aug 23, 2018 · national
Continuity (1)
Related Publication 20190206611A1 · Jul 4, 2019
Cited By (1)
US 12,482,596