IP Library › Granted Patent US 11,289,576
Granted Patent B2
US 11,289,576 · App. 17/355,663 · Granted Mar 29, 2022

Wafer and method of manufactruring wafer

Inventors: Jong Hwi Park (Suwon-si, KR); Kap-Ryeol Ku (Suwon-si, KR); Sang Ki Ko (Suwon-si, KR); Jung-Gyu Kim (Suwon-si, KR); Byung Kyu Jang (Suwon-si, KR); Jung Woo Choi (Suwon-si, KR); Myung-Ok Kyun (Suwon-si, KR); Jongmin Shim (Hwaseong-si, KR)
Assignee: SENIC INC.
H01L29/1608G01N23/207H01L21/02529H01L22/12
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Quick Facts
Patent No.
US 11,289,576
App. No.
17/355,663
Granted
Mar 29, 2022
Kind
B2
Abstract

The wafer having a retardation distribution measured with a light having a wavelength of 520 nm, wherein an average value of the retardation is 38 nm or less, wherein the wafer comprises a micropipe, and wherein a density of the micropipe is 1.5/cm 2 or less, is disclosed.

Claims (20)

1. A method of manufacturing a wafer comprising:

disposing a raw material and a silicon carbide seed crystal to face each other in an inner space of a reactor;

adjusting a temperature, a pressure, and an atmosphere of the inner space to sublime the raw material, thereby preparing a silicon carbide ingot grown from the seed crystal;

cooling the reactor and retrieving the silicon carbide ingot;

cutting the retrieved silicon carbide ingot, thereby preparing a wafer; and

flattening a thickness of the prepared wafer and polishing a surface of the wafer,

wherein the reactor comprises an insulating material surrounding an external surface of the reactor and a heater for adjusting a temperature of the reactor or the temperature of the inner space,

wherein a density of the insulating material is 0.14 g/cc to 0.28 g/cc and a coefficient of thermal expansion of the insulating material is 2.65×10 −6 1° C. to 3.05×10 −6 /° C., and

wherein the prepared wafer has a retardation distribution measured with a light having a wavelength of 520 nm, where an average value of the retardation is 38 nm or less or a maximum value of the retardation is 60 nm or less.

2. The method of claim 1 , wherein a flow of an inert gas proceeds in a direction from the raw material to the silicon carbide seed crystal while the silicon carbide ingot grows from the seed crystal, and a flow rate of the inert gas is from 70 sccm to 300 sccm.

3. The method of claim 1 , wherein the polishing comprises a chemical mechanical polishing.

4. The method of claim 1 , wherein the wafer after the flattening and the polishing has a FWHM value of 30 arcsec or less in a rocking curve according to XRD analysis.

5. The method of claim 1 , wherein a porosity of the insulating material is 72% to 95%.

6. The method of claim 1 , wherein a compressive strength of the insulating materials is 0.2 MPa to 3 MPa.

7. The method of claim 1 , wherein the insulating material comprises a graphite felt, a rayon-based graphite felt, a pitch-based graphite felt, or a mixture thereof.

8. The method of claim 1 , wherein the temperature and the pressure of the inner space are adjusted to 2000° C. to 2600° C. and 1 torr to 200 torr, respectively.

9. The method of claim 1 , wherein the temperature of the inner space reaches to 2000° C. to 2600° C. at a heating rate of 1° C./min to 10° C./min by the heater during the preparing the silicon carbide ingot.

10. The method of claim 1 , wherein the temperature of the reactor is cooled at a cooling rate of 1° C./min to 10° C./min during the cooling.

11. A silicon carbide ingot prepared from the method of claim 1 comprising a first surface and a second surface opposite to the first surface, wherein the first surface is an upper portion of the silicon carbide ingot and is a flat surface or a convex surface.

12. A wafer prepared from the silicon carbide ingot of claim 11 , wherein the wafer is prepared in a portion below the first surface, and wherein the wafer has a retardation distribution measured with a light having a wavelength of 520 nm and an average value of the retardation is 35 nm or less.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2025
From: SENIC INC.
To: EIN CRYSTAL CO., LTD.
Reel/Frame 072990/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE OF CHANGE OF ADDRESS FOR ASSIGNEE PREVIOUSLY RECORDED AT REEL: 058645 FRAME: 0149. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS.. Recorded Apr 10, 2022
From: SENIC INC.
To: SENIC INC.
Reel/Frame 059852/0027 →
CHANGE OF ADDRESS Recorded Jan 5, 2022
From: SENIC INC.
To: SENIC INC.
Reel/Frame 058645/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2021
From: SKC CO., LTD.
To: SENIC INC.
Reel/Frame 057788/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2021
From: PARK, JONG HWI; KU, KAP-RYEOL; KO, SANG KI; KIM, JUNG-GYU; JANG, BYUNG KYU; CHOI, JUNG WOO; KYUN, MYUNG-OK; SHIM, JONGMIN
To: SKC CO., LTD.
Reel/Frame 056651/0705 →
Priority Claims (1)
KR 10-2020-0086798 · Jul 14, 2020 · national
Continuity (1)
Related Publication 20220020852A1 · Jan 20, 2022