KVOPO
An electrode comprising: NaVOPO 4 having orthorhombic crystalline symmetry and space group Pna2 1 , as an active intercalation host material, wherein the electrode is capable of electrochemical insertion and release of greater than one sodium ion per vanadium, wherein the NaVOPO 4 is formed by a solid phase synthesis process from a heated powdered mixture of ammonium metavanadate, ammonium phosphate monobasic, and potassium carbonate, to yield KVOPO 4 having corner-sharing VO 6 octahedra and PO 4 tetrahedra, defining two types of tunnels comprising a first type of tunnel formed of rings of two PO 4 tetrahedra and a second type of tunnel formed of rings of three PO 4 tetrahedra and three VO 6 octahedra, followed by substitution of the potassium ions with sodium ions.
1. An electrode comprising:
NaVOPO 4 having orthorhombic crystalline symmetry and space group Pna2 1 , as an active intercalation host material,
wherein the electrode is capable of electrochemical insertion and release of greater than one sodium ion per vanadium,
wherein the NaVOPO 4 is formed by a solid phase synthesis process from a heated powdered mixture of ammonium metavanadate, ammonium phosphate monobasic, and potassium carbonate, to yield KVOPO 4 having corner-sharing VO 6 octahedra and PO 4 tetrahedra, defining two types of tunnels comprising a first type of tunnel formed of rings of two PO 4 tetrahedra and a second type of tunnel formed of rings of three PO 4 tetrahedra and three VO 6 octahedra, followed by substitution of the potassium ions with sodium ions.
2. The electrode according to claim 1 , wherein the electrode is a cathode material within a sodium ion rechargeable battery, further comprising an anode and an electrolyte, the cathode material having a discharge capacity of greater than 158 mAh/g.
3. The electrode according to claim 1 , in combination with a sodium donor anode.
4. The electrode according to claim 3 , in combination with a sodium ion transport electrolyte.
5. The electrode according to claim 1 , further comprising an insoluble conductive additive.
6. The electrode according to claim 5 , wherein the conductive additive comprises a conductive carbon additive.
7. The electrode according to claim 1 , wherein the powdered mixture is heated at a temperature of between 600-800° C.
8. The electrode according to claim 7 , wherein the solid phase synthesized KVOPO 4 is mixed with carbon black and milled.
9. The electrode according to claim 1 , further comprising poly(vinylidene fluoride) binder.
10. The electrode according to claim 1 , in combination with a sodium-containing anode, and a sodium transport electrolyte, together comprising a battery having a peak open circuit voltage of at least 3 volts.
11. The electrode according to claim 10 , wherein the electrode has a capacity of at least C=158 mAhg −1 .
12. The electrode according to claim 10 , wherein a discharge voltage curve of the battery comprises two major plateau regions.
13. The electrode according to claim 12 , wherein the two major plateau regions comprise a higher voltage plateau region having a voltage comprising about 3.8 V, and a lower voltage plateau region having a voltage comprising about 2 V.
14. The electrode according to claim 1 , in combination with at least:
a sodium donor anode; and
an electrolyte comprising sodium ions; and
wherein the electrode further comprises a current collector,
to thereby form a reversible sodium battery.
15. A reversible sodium battery comprising:
a sodium donor anode;
a sodium intercalation cathode comprising NaVOPO 4 , having a volume greater than 90 Å 3 per VOPO 4 , orthorhombic crystalline symmetry, and space group Pna2 1 ,
the NaVOPO 4 being formed by a solid phase synthesis process from a heated powdered mixture of ammonium metavanadate, ammonium phosphate monobasic, and potassium carbonate, to yield KVOPO 4 having corner-sharing VO 6 octahedra and PO 4 tetrahedra, defining two types of tunnels comprising a first type of tunnel formed of rings of two PO 4 tetrahedra and a second type of tunnel formed of rings of three PO 4 tetrahedra and three VO 6 octahedra, followed by substitution of the potassium ions with sodium ions;
a current collector configured to collect current from the sodium intercalation cathode; and
an electrolyte comprising sodium ions.
16. The reversible sodium battery of claim 15 , wherein the sodium intercalation cathode is capable of electrochemical insertion and release of more than one sodium ion per vanadium atom.
17. The reversible sodium battery of claim 15 , wherein the cathode further comprises a binder selected from one or more of the group consisting of a polyvinylidenefluoride (PVDF), a polytetrafluoroethylene (PTFE), a styrene butadiene rubber (SBR), and a polyimide.
18. The reversible sodium battery of claim 15 wherein the current collector comprises conductive carbon.
19. The reversible sodium battery of claim 18 , wherein the conductive carbon comprises carbon black.
20. An electrode for a reversible sodium battery, comprising NaVOPO 4 , having orthorhombic crystalline symmetry and space group Pna2 1 as an active ingredient capable of electrochemical insertion and release of sodium ions, having two well-separated voltage plateaus in a discharge curve of a battery formed with the electrode as cathode corresponding to at least two redox couples of vanadium cations,
the NaVOPO 4 being formed by a process comprising the steps of:
milling a mixture of ammonium metavanadate, ammonium phosphate monobasic, and potassium carbonate;
heating the milled mixture to a reaction temperature, and holding the reaction temperature until a solid phase synthesis of KVOPO 4 occurs;
milling the KVOPO 4 together with conductive particles to form a conductive mixture of fine particles;
adding binder material to form a conductive cathode material; and
electrochemically removing potassium from the KVOPO 4 ,
wherein:
said heating is at a temperature of between 600° C. and 800° C. for about 10 hours;
the conductive particles comprise carbon particles; and
the binder material comprises poly vinylidene fluoride.