IP Library › Granted Patent US 11,293,253
Granted Patent B2
US 11,293,253 · App. 16/848,037 · Granted Apr 5, 2022

Dual sub-surface release plug with bypass for small diameter liners

Inventors: Handoko Tirto Santoso (Houston, TX); Lonnie Carl Helms (Humble, TX); Tor Sigve Saetre (Spring, TX); Frank Vinicia Acosta (Spring, TX); Thomas Zachary Vonk (Houston, TX); Rajesh Parameshwaraiah (Houston, TX)
Assignee: Halliburton Energy Services, Inc.
E21B33/1208E21B33/124E21B33/14E21B33/1294
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Quick Facts
Patent No.
US 11,293,253
App. No.
16/848,037
Filed
Apr 14, 2020
Granted
Apr 5, 2022
Kind
B2
Art Unit
3674
USPC
166/179
Abstract

A dual plug system comprises a bottom plug and a top plug. The bottom plug comprises, a bottom plug mandrel, a plurality of first fins, and a first seat. The plurality of first fins is disposed between a first end and a second end of the bottom plug mandrel, and the first seat is disposed at the second end The top plug comprises a first end and a second end. The top plug further comprises a top plug mandrel, a plurality of second fins, a collar, and a sleeve. The plurality of second fins is disposed around the top plug mandrel covering at least a portion of the length of the top plug mandrel, and the collar is coupled to the top plug mandrel The dual plug system further comprises a connector, wherein the connector is coupled to the first end of the top plug.

Claims (39)

1. A dual plug system, comprising:

a bottom plug, wherein the bottom plug comprises:

a bottom plug mandrel;

a plurality of first fins; and

a first seat;

wherein the plurality of first fins is disposed between a first end and a second end of the bottom plug mandrel, wherein the first seat is disposed at the second end;

a top plug, wherein the top plug comprises a first end and a second end, wherein the top plug comprises:

a top plug mandrel;

a plurality of second fins;

a collar; and

a sleeve;

wherein the plurality of second fins is disposed around the top plug mandrel covering at least a portion of a length of the top plug mandrel, wherein the collar is coupled to the top plug mandrel;

a connector, wherein the connector is coupled to the first end of the top plug; and

a landing collar coupled to a landing collar sleeve, wherein a diameter of the landing collar sleeve is greater than a diameter of the landing collar, wherein the landing collar is operable to receive the bottom plug and land onto a float collar, wherein a fluid bypasses the bottom plug and the landing collar to flow into the float collar based, at least in part, on the difference between the diameter of the landing collar and the diameter of the landing collar sleeve.

2. The dual plug system of claim 1 , wherein the collar is disposed between the top plug mandrel and the connector.

3. The dual plug system of claim 1 , wherein the collar comprises a collar seat configured to receive the sleeve.

4. The dual plug system of claim 1 , wherein the bottom plug is coupled to the top plug through one or more shear pins.

5. The dual plug system of claim 1 , wherein a first end of the landing collar is coupled to the landing collar sleeve through one or more shear pins.

6. The dual plug system of claim 1 , wherein the landing collar comprises an internal seat disposed at a second end of the landing collar.

7. The dual plug system of claim 1 , further comprising a first dart, wherein the first dart comprises O-rings and a plurality of first dart fins.

8. The dual plug system of claim 1 , further comprising a second dart, wherein the second dart comprises O-rings and a plurality of second dart fins.

9. The dual plug system of claim 1 , further comprising the float collar and a valve, wherein the valve is disposed within the float collar.

10. A method of operating a dual plug system, comprising:

releasing a first dart from a surface location into a wellbore;

landing the first dart within a bottom plug;

shearing one or more shear pins coupling the bottom plug to a top plug;

introducing a fluid into the wellbore, wherein the fluid flows along an annulus defined by an exterior of a landing collar and an interior of a tubular to enter a float collar by bypassing the bottom plug and the landing collar;

releasing a second dart from the surface location into the wellbore; and

landing the second dart within the top plug.

11. The method of claim 10 , wherein the first dart lands on a first seat disposed at a second end of the bottom plug, wherein the first dart creates a seal in an interior of the bottom plug.

12. The method of claim 10 , wherein shearing one or more shear pins coupling the bottom plug to the top plug comprises pressurizing the tubular.

13. The method of claim 10 , further comprising landing the bottom plug in the landing collar, wherein the landing collar is coupled to a landing collar sleeve.

14. The method of claim 13 , further comprising landing the landing collar onto the float collar, wherein the float collar comprises a valve.

15. The method of claim 13 , further comprising increasing a pressure on the landing collar, wherein the bottom plug is sealed against an internal seat of the landing collar.

16. The method of claim 15 , further comprising shearing one or more shear pins coupling the landing collar to the landing collar sleeve.

17. The method of claim 10 , wherein the tubular has a diameter less than 5.5 inches.

18. The method of claim 10 , wherein the second dart lands in a sleeve, wherein the sleeve translates and seats against a collar coupled to a top plug mandrel of the top plug, wherein the second dart creates a seal in an interior of the top plug.

19. The method of claim 18 , further comprising increasing a pressure on the second dart to dislodge the top plug from a connector.

20. The method of claim 10 , further comprising landing the top plug onto a landing collar sleeve, wherein a plurality of second fins creates a seal against an interior of the tubular.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF 4TH INVENTORS NAME PREVIOUSLY RECORDED AT REEL: 053226 FRAME: 016. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 20, 2020
From: SANTOSO, HANDOKO TIRTO; HELMS, LONNIE CARL; SAETRE, TOR SIGVE; ACOSTA, FRANK VINICIA; VONK, THOMAS ZACHARY; PARAMESHWARAIAH, RAJESH
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 054554/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2020
From: SANTOSO, HANDOKO TIRTO; HELMS, LONNIE CARL; SAETRE, TOR SIGVE; ACOSTA, FRANK VINICIO; VONK, THOMAS ZACHARY; PARAMESHWARAIAH, RAJESH
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 053226/0161 →
Continuity (1)
Related Publication 20210317721A1 · Oct 14, 2021
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