Method and device for joining moulded parts by electromagnetic welding
A method for joining moulded parts by electromagnetic welding. A joining inductor is moved along contact surfaces of the moulded parts, generating an electromagnetic field in an induction-sensitive component of the moulded part(s) to heat a thermally activated coupling means of the moulded part(s) to above a melting temperature of the coupling means. The strength of the electromagnetic field suitable for joining is determined by previously moving a sensing inductor along the contact plane, generating a relatively weak electromagnetic field to slightly heat the thermally activated coupling means to a sensing temperature, measuring the field strength generated by the sensing inductor in the moulded part(s), determining a discrepancy between the measured field strength of the sensing inductor and the field strength suitable for joining, and adjusting the field strength suitable for joining to close the discrepancy. A device for carrying out the method.
1. A method for joining moulded parts by electromagnetic welding, comprising:
moving a joining inductor along a welding path of contact surfaces of the moulded parts,
generating an electromagnetic field in an induction-sensitive component of the moulded part(s) to heat a thermally activated coupling material of the moulded part(s) to above a melting temperature of the coupling material, and
joining the moulded parts to each other in the contact surfaces by the molten coupling material,
wherein the strength of the electromagnetic field suitable for joining is determined by previously moving a sensing inductor along the welding path in a contact plane, the sensing inductor comprising an emitting inductor that generates a relatively weak electromagnetic field, and a receiving inductor that measures the field strength generated by the emitting inductor in the moulded part(s),
determining a discrepancy between the measured field strength of the receiving inductor and the field strength suitable for joining for each position along the welding path, and
adjusting the field strength suitable for joining to close the discrepancy by adapting a power or a voltage supplied to the joining inductor for each of said positions along the welding path.
2. The method according to claim 1 , wherein the discrepancy is determined at several positions of movement along the contact surfaces.
3. The method according to claim 2 , wherein adjusting the field strength suitable for joining to close the discrepancy is carried out continuously along the contact surfaces.
4. The method according to claim 1 , wherein the sensing inductor is moved along the contact surfaces ahead of the joining inductor.
5. The method according to claim 4 , wherein the sensing inductor and the joining inductor are one and the same.
6. The method according to claim 4 , wherein the sensing inductor and the joining inductor are separate and are simultaneously moved along the contact surfaces.
7. The method according to claim 1 , wherein the sensing inductor comprises an emitting inductor generating the electromagnetic field and a receiving inductor measuring the field strength generated by the sensing inductor in the moulded part(s).
8. The method according to claim 7 , wherein the influence of the emitting inductor on the receiving inductor measured field strength generated by the sensing inductor in the moulded part(s) is accounted for.
9. The method according to claim 1 , wherein measuring the field strength generated by the sensing inductor in the moulded part(s) is carried out by measuring the electrical currents caused by a short circuit at edges of the moulded part(s).
10. The method according to claim 1 , wherein the inductor comprises a linear induction segment which generates a substantially cylindrical electromagnetic field.
11. The method according to claim 1 , wherein the thermally activated coupling means comprises a thermoplastic plastic.
12. The method according to claim 1 , wherein the induction-sensitive component is selected from carbon fibres, a metal or ferromagnetic particles, or combinations of these.
13. A device for joining moulded parts by electromagnetic welding, comprising:
means for moving a joining inductor along a welding path of contact surfaces of the moulded parts,
means for generating an electromagnetic field in an induction-sensitive component of the moulded part(s) to heat a thermally activated coupling material of the moulded part(s) to above a melting temperature of the coupling material, and
means for joining the moulded parts to each other in the contact surfaces by the molten coupling material,
a sensing inductor configured for determining the strength of the electromagnetic field suitable for joining along the welding path, the sensing inductor further including an emitting inductor for generating a relatively weak electromagnetic field to slightly heat the thermally activated coupling material to a sensing temperature, and a receiving inductor for measuring the field strength generated by the emitting inductor in the moulded part(s),
the sensing inductor configured for determining a discrepancy between the measured field strength of the receiving inductor and the field strength suitable for joining for each position along the welding path, and
the sensing inductor further configured for adjusting the field strength suitable for joining to close the discrepancy by adapting a power or a voltage supplied to the joining inductor for each of said positions along the welding path.