Systems and approaches for obtaining temperature measurements using thermal imaging
A temperature detection system includes a housing, a thermal imaging system at least partially disposed within the housing, an arm operably coupled with and extending from the housing, and a reference illumination system operably coupled with the arm. The thermal imaging system is adapted to capture at least one thermal image of a subject. The reference illumination system includes a substrate having at least one reference calibration unit operably coupled therewith such that the substrate is at least partially constructed from a solid metal embedded therein. The at least one reference calibration unit is visible to the thermal imaging system.
1. A temperature detection system for determining a surface temperature, the temperature detection system comprising:
a housing;
a thermal imaging system at least partially disposed within the housing, the thermal imaging system configured to capture at least one thermal image of a subject, the at least one thermal image including a surface temperature of the subject;
an arm operably coupled with and extending from the housing; and
a reference illumination system operably coupled with the arm, the reference illumination system including:
a substrate having at least one reference calibration unit operably coupled therewith such that the substrate is at least partially constructed from a solid metal embedded therein, wherein the at least one reference calibration unit includes:
a first metallic shim having an inner side and an outer side;
a thermoelectric cooler module having a first side and a second side, the first side of the thermoelectric cooler being operably coupled with the inner side of the first metallic shim;
a temperature sensor operably coupled with the first metallic shim;
a second metallic shim having an inner side and an outer side, the inner side of the second metallic shim being operably coupled with the second side of the thermoelectric cooler; and
an emissivity coating applied to at least one surface of the first metallic shim or the second metallic shim,
wherein the at least one reference calibration unit is visible to the thermal imaging system.
2. The temperature detection system of claim 1 , further comprising a PID controller operably coupled with the temperature sensor and the thermoelectric cooler to maintain a desired temperature.
3. The temperature detection system of claim 1 , further comprising a time of flight sensor at least partially disposed within the housing.
4. The temperature detection system of claim 1 , further comprising at least one user interface element operably coupled with the housing.
5. The temperature detection system of claim 1 , further comprising a controller configured to control operation of the thermal imaging system and the reference illumination system.
6. The temperature detection system of claim 1 , wherein the at least one reference calibration unit is intermittently exposed to the thermal imaging system via at least one of an occluding member or decoupling the at least one reference calibration unit from the arm.
7. The temperature detection system of claim 1 , wherein the at least one surface of the first metallic shim or the second metallic shim is plated with an Electroless-Nickel immersion Gold or an Electroless Nickel Electroless Palladium Immersion Gold material.
8. The temperature detection system of claim 7 , further comprising a polyimide film at least partially surrounding an exterior portion of the inner side of the first metallic shim.
9. The temperature detection system of claim 8 , wherein the temperature sensor is operably coupled with the polyimide film.
10. The temperature detection system of claim 9 , wherein the temperature sensor is operably coupled with the polyimide film via an epoxy material.
11. A reference illumination system for use with a temperature detection system, the reference illumination system including:
a substrate having at least one reference calibration unit operably coupled therewith such that the substrate is at least partially constructed from a solid metal embedded therein, wherein the at least one reference calibration unit is operably coupled to an arm extending from a housing that includes a thermal imaging system such that the at least one reference calibration unit is visible to the thermal imaging system; and wherein the at least one reference calibration unit includes:
a first metallic shim having an inner side and an outer side;
a thermoelectric cooler module having a first side and a second side, the first side of the thermoelectric cooler being operably coupled with the inner side of the first metallic shim;
a temperature sensor operably coupled with the first metallic shim;
a second metallic shim having an inner side and an outer side, the inner side of the second metallic shim being operably coupled with the second side of the thermoelectric cooler; and
an emissivity coating applied to at least one surface of the first metallic shim or the second metallic shim.
12. The thermal imaging system of claim 11 , further comprising a PID controller operably coupled with the temperature sensor and the thermoelectric cooler to maintain a desired temperature.
13. The thermal imaging system of claim 11 , further comprising a polyimide film at least partially surrounding an exterior portion of the inner side of the first metallic shim, wherein the temperature sensor is operably coupled with the polyimide film.
14. The thermal imaging system of claim 13 , wherein the at least one surface of the first metallic shim or the second metallic shim is plated with Electroless-Nickel immersion Gold or an Electroless Nickel Electroless Palladium Immersion Gold material.
15. A method of preparing a reference illumination system, the method comprising:
providing a substrate having at least one opening;
operably coupling at least one reference calibration unit with the substrate, comprising the steps of:
disposing a first metallic shim having an inner side and an outer side within the opening of the substrate;
providing a thermoelectric cooler module having a first side and a second side;
operably coupling the first side of the thermoelectric cooler with the inner side of the first metallic shim;
operably coupling a temperature sensor with the first metallic shim;
providing a second metallic shim having an inner side and an outer side;
operably coupling the inner side of the second metallic shim with the second side of the thermoelectric cooler; and
applying an emissivity coating to at least one surface of the first metallic shim or the second metallic shim, wherein the substrate is operably coupled to an arm extending from a housing that includes a thermal imaging system such that the at least one reference calibration unit is visible to the thermal imaging system.
16. The method of claim 15 , further comprising surrounding an exterior portion of the inner side of the first metallic shim with a polyimide film.
17. The method of claim 16 , wherein the temperature sensor is operably coupled with the polyimide film via an epoxy material and one of an Electroless-Nickel immersion Gold or an Electroless Nickel Electroless Palladium Immersion Gold material.
18. The method of claim 17 , further comprising the step of operably coupling a PID controller with the temperature sensor and the thermoelectric cooler to maintain a desired temperature.
19. A temperature detection system for determining a surface temperature, the temperature detection system comprising:
a housing;
a thermal imaging system at least partially disposed within the housing, the thermal imaging system configured to capture at least one thermal image of a subject;
an arm operably coupled with and extending from the housing; and
a reference illumination system operably coupled with the arm, the reference illumination system including a substrate having at least one reference calibration unit operably coupled therewith such that the substrate is at least partially constructed from a solid metal embedded therein, wherein the at least one reference calibration unit is visible to the thermal imaging system.