IP Library › Granted Patent US 11,309,424
Granted Patent B2
US 11,309,424 · App. 16/847,204 · Granted Apr 19, 2022

Semiconductor device and manufacturing method thereof

Inventors: Zhi-Chang Lin (Hsinchu County, TW); Shih-Cheng Chen (New Taipei, TW); Jung-Hung Chang (Changhua County, TW); Lo-Heng Chang (Hsinchu, TW); Chien-Ning Yao (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L29/78609H01L21/02603H01L29/0649H01L29/0673H01L29/42392H01L29/66553H01L29/66742H01L29/78618H01L29/78696
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Quick Facts
Patent No.
US 11,309,424
App. No.
16/847,204
Granted
Apr 19, 2022
Kind
B2
Abstract

A semiconductor device includes a substrate, a semiconductor layer, a gate structure, source/drain regions, a bottom isolation layer, and a bottom spacer. The semiconductor layer is above the substrate. The gate structure is above the substrate and surrounds the semiconductor layer. The source/drain regions are on opposite sides of the semiconductor layer. The bottom isolation layer is between the substrate and the semiconductor layer. The bottom spacer is on a sidewall of the bottom isolation layer.

Claims (45)

1. A semiconductor device, comprising:

a substrate;

a semiconductor layer above the substrate;

a gate structure above the substrate and surrounding the semiconductor layer;

source/drain regions on opposite sides of the semiconductor layer;

a bottom isolation layer between the substrate and the semiconductor layer;

a bottom spacer on a sidewall of the bottom isolation layer; and

an inner sidewall spacer between the gate structure and one of the source/drain regions, wherein a thickness of the inner sidewall spacer is greater than a thickness of the bottom spacer.

2. The semiconductor device of claim 1 , wherein the inner sidewall spacer is directly above the bottom spacer.

3. The semiconductor device of claim 1 , wherein the inner sidewall spacer and the bottom spacer comprise a same material.

4. The semiconductor device of claim 1 , further comprising a protection layer between the semiconductor layer and the bottom isolation layer.

5. The semiconductor device of claim 4 , wherein the bottom spacer and the bottom isolation layer are in direct contact with the protection layer.

6. The semiconductor device of claim 1 , wherein each of the source/drain regions comprises:

a bottom epitaxial structure; and

a top epitaxial structure above the bottom epitaxial structure, wherein a dopant concentration of the top epitaxial structure is greater than a dopant concentration of the bottom epitaxial structure.

7. The semiconductor device of claim 6 , wherein the bottom spacer is in direct contact with the bottom epitaxial structure and spaced apart from the top epitaxial structure.

8. The semiconductor device of claim 1 , wherein the bottom spacer is spaced apart from the gate structure.

9. A semiconductor device, comprising:

a substrate;

a bottom isolation layer above the substrate;

a channel layer above the bottom isolation layer, wherein a width of the channel layer is greater than a width of the bottom isolation layer;

a gate structure wrapping around the channel layer;

a semiconductive protection layer between the channel layer and the bottom isolation layer, wherein the semiconductive protection layer is in contact with the bottom isolation layer; and

source/drain regions connected to the channel layer.

10. The semiconductor device of claim 9 , wherein the bottom isolation layer is spaced apart from the source/drain regions.

11. The semiconductor device of claim 9 , wherein the gate structure passes through the semiconductive protection layer and is in direct contact with the bottom isolation layer.

12. The semiconductor device of claim 9 , wherein the bottom isolation layer has a seam therein.

13. The semiconductor device of claim 9 , wherein the semiconductive protection layer is spaced apart from the channel layer.

14. The semiconductor device of claim 9 , wherein the gate structure comprises:

a gate electrode wrapping around the channel layer; and

a gate dielectric layer between the gate electrode and the semiconductive protection layer.

15. A method for manufacturing a semiconductor device, comprising:

forming a semiconductor strip above a substrate, wherein the semiconductor strip comprises a plurality of first and second semiconductor layers alternately arranged;

forming a bottom dielectric isolation layer between the semiconductor strip and the substrate;

recessing the bottom dielectric isolation layer to form a first recess therein;

forming a bottom spacer in the first recess and in contact with the substrate;

removing the first semiconductor layers; and

forming a gate structure above the substrate to surround the second semiconductor layers.

16. The method of claim 15 , further comprising:

recessing the first semiconductor layers to form second recesses therein; and

forming inner sidewall spacers in the second recesses.

17. The method of claim 16 , wherein forming the inner sidewall spacers and forming the bottom spacer are performed together.

18. The method of claim 15 , further comprising forming a semiconductive cladding layer to cover the semiconductor strip prior to forming the bottom spacer.

19. The method of claim 15 , wherein the bottom spacer is spaced apart from any of the first and second semiconductor layers of the semiconductor strip.

20. The method of claim 15 , wherein a top surface of the bottom spacer is substantially coplanar with a top surface of the bottom dielectric isolation layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2020
From: LIN, ZHI-CHANG; CHEN, SHIH-CHENG; CHANG, JUNG-HUNG; CHANG, LO-HENG; YAO, CHIEN-NING
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 052420/0364 →
Continuity (1)
Related Publication 20210320210A1 · Oct 14, 2021
Cited By (1)
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