IP Library › Granted Patent US 11,315,712
Granted Patent B2
US 11,315,712 · App. 16/033,521 · Granted Apr 26, 2022

Coil device

Inventors: Takashi Kudo (Tokyo, JP); Makoto Morita (Tokyo, JP); Fuyuki Miura (Tokyo, JP)
Assignee: TDK CORPORATION
H01F5/04H01F27/255H01F27/2828H01F27/29H01F27/292H01F27/306H01F41/0246
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,315,712
App. No.
16/033,521
Granted
Apr 26, 2022
Kind
B2
Abstract

A coil device includes a coil portion, an element body, and a terminal electrode. The coil portion is formed by a wire wound in a coil shape. The element body contains the coil portion where a part of an outer circumference of a lead-out part of the coil portion is exposed as an exposed portion from a bottom surface of the element body and where the rest of the outer circumference of the lead-out part of the coil portion is embedded as an embedded portion in the element body. The terminal electrode is formed on the bottom surface of the element body and connected with the exposed portion. An embedded length of the outer circumference of the lead-out part in the embedded portion is larger than a substantially half of a full length of the outer circumference of the lead-out part.

Claims (45)

1. A coil device, comprising:

a coil portion formed by a wire wound in a coil shape;

an element body containing the coil portion where a part of an outer circumference of a lead-out part of the coil portion is exposed as an exposed portion from a bottom surface of the element body and where the rest of the outer circumference of the lead-out part of the coil portion is embedded as an embedded portion in the element body; and

a terminal electrode formed on the bottom surface of the element body and connected with the exposed portion,

wherein an embedded length of the outer circumference of the lead-out part in the embedded portion is larger than a substantially half of a full length of the outer circumference of the lead-out part,

the element body comprises a first layer having a support portion configured to support the coil portion,

a step configured to accommodate the lead-out part is formed on a bottom surface of the support portion opposite to a front surface of the support portion configured to support the coil portion, and

a height of the step is smaller than a diameter of the lead-out part.

2. The coil device according to claim 1 , wherein an exposed length of the outer circumference of the lead-out part in the exposed portion is smaller than the substantially half of the full length of the outer circumference of the lead-out part.

3. The coil device according to claim 1 , wherein the element body comprises a winding core formed on the front surface of the support portion and configured to be positioned inside the coil portion.

4. The coil device according to claim 2 , wherein the element body comprises a winding core formed on the front surface of the support portion and configured to be positioned inside the coil portion.

5. The coil device according to claim 1 , wherein the element body comprises a second layer whose permeability is smaller than that of the first layer.

6. The coil device according to claim 2 , wherein the element body comprises a second layer whose permeability is smaller than that of the first layer.

7. The coil device according to claim 3 , wherein the element body comprises a second layer whose permeability is smaller than that of the first layer.

8. The coil device according to claim 1 , wherein:

the lead-out part comprises a first lead-out part and a second lead-out part extending substantially in parallel to the first lead-out part;

the step comprises a first step and a second step;

the first lead-out part extends along the first step; and

the second lead-out part extends along the second step.

9. The coil device according to claim 3 , wherein:

the lead-out part comprises a first lead-out part and a second lead-out part extending substantially in parallel to the first lead-out part;

the step comprises a first step and a second step;

the first lead-out part extends along the first step; and

the second lead-out part extends along the second step.

10. The coil device according to claim 5 , wherein:

the lead-out part comprises a first lead-out part and a second lead-out part extending substantially in parallel to the first lead-out part;

the step comprises a first step and a second step;

the first lead-out part extends along the first step; and

the second lead-out part extends along the second step.

11. A coil device, comprising:

a coil portion formed by a wire wound in a coil shape;

an element body containing the coil portion where a part of an outer circumference of a lead-out part of the coil portion is exposed as an exposed portion from a bottom surface of the element body and where the rest of the outer circumference of the lead-out part of the coil portion is embedded as an embedded portion in the element body; and

a terminal electrode formed on the bottom surface of the element body and connected with the exposed portion,

wherein an embedded length of the outer circumference of the lead-out part in the embedded portion is larger than a substantially half of a full length of the outer circumference of the lead-out part,

a step configured to accommodate the lead-out part is formed on a bottom surface of the element body, and

a height of the step is smaller than a diameter of the lead-out part.

12. A coil device, comprising:

a coil portion formed by a wire wound in a coil shape;

an element body containing the coil portion where a part of an outer circumference of a lead-out part of the coil portion is exposed as an exposed portion from a bottom surface of the element body and where the rest of the outer circumference of the lead-out part of the coil portion is embedded as an embedded portion in the element body; and

a terminal electrode formed on the bottom surface of the element body and connected with the exposed portion,

wherein an embedded length of the outer circumference of the lead-out part in the embedded portion is larger than a substantially half of a full length of the outer circumference of the lead-out part,

the element body comprises a first layer having a support portion configured to support the coil portion,

a step configured to accommodate the embedded portion is formed on a bottom surface of the support portion opposite to a front surface of the support portion configured to support the coil portion,

a filling layer forming a part of the element body is filled in the step, and

the embedded portion is covered with the filling layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2018
From: KUDO, TAKASHI; MORITA, MAKOTO; MIURA, FUYUKI
To: TDK CORPORATION
Reel/Frame 046568/0199 →
Priority Claims (1)
JP JP2017-139346 · Jul 18, 2017 · national
Continuity (1)
Related Publication 20190027287A1 · Jan 24, 2019