IP Library Granted Patent US 11,319,911
Granted Patent B2
US 11,319,911 · App. 16/508,369 · Granted May 3, 2022

Fuel injection valve

Inventors: Makoto Saizen (Kariya, JP); Shuichi Matsumoto (Kariya, JP); Keita Imai (Kariya, JP); Moriyasu Goto (Nisshin, JP)
Assignee: DENSO CORPORATION
F02M51/061F02M61/10F02M51/0678
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Quick Facts
Patent No.
US 11,319,911
App. No.
16/508,369
Granted
May 3, 2022
Kind
B2
Abstract

A fuel injection valve includes: a coil; a stationary core to generate a magnetic force; a movable structure including a moving core and a valve body and internally having a movable flow passage; and a body that internally accommodates the movable structure and internally has a part of the flow passage. The movable structure includes a throttle portion at which a passage area of the movable flow passage is partially throttled. The flow passage includes a throttle flow passage defined by the throttle portion and a separate flow passage between the movable structure and the body. A passage area of the separate flow passage is smaller than a passage area of the throttle flow passage. A position of the separate flow passage in a direction perpendicular to a moving direction of the movable structure is different from an outermost peripheral position of the moving core.

Claims (65)

1. A fuel injection valve having a nozzle hole configured to inject a fuel and a flow passage configured to cause the fuel to flow through the nozzle hole, the fuel injection valve comprising:

a coil configured to generate a magnetic flux on energization;

a stationary core configured to form a path of the magnetic flux to generate a magnetic force;

a movable structure that includes a moving core movable by the magnetic force and a valve body configured to be driven by the moving core to open and close the nozzle hole, the movable structure internally having a movable flow passage which is a part of the flow passage; and

a body that internally accommodates the movable structure in a movable state and internally has a part of the flow passage, wherein

the movable structure includes a throttle portion at which a passage area of the movable flow passage is partially throttled to regulate a flow rate,

the flow passage includes a throttle flow passage defined by the throttle portion and a separate flow passage between the movable structure and the body to cause the fuel to flow independently of the throttle flow passage,

a passage area of the separate flow passage is smaller than a passage area of the throttle flow passage, and

a position of the separate flow passage in a direction perpendicular to a moving direction of the movable structure is different from an outermost peripheral position of the moving core.

2. The fuel injection valve according to claim 1 , wherein

a nozzle hole side portion of the separate flow passage is connected to a flow passage closer to the nozzle hole than the throttle flow passage, and

a portion of the separate flow passage on a counter-nozzle hole side opposite to the nozzle hole is connected to a flow passage on the counter-nozzle hole side of the throttle flow passage.

3. The fuel injection valve according to claim 1 , wherein

the separate flow passage is closer to the nozzle hole than the moving core.

4. The fuel injection valve according to claim 1 , wherein

the separate flow passage is provided on the radially inner side of an outermost circumference of the moving core.

5. The fuel injection valve according to claim 1 , wherein

a material of a member defining the separate flow passage in the movable structure is different from a material of the moving core.

6. The fuel injection valve according to claim 1 , wherein

the moving core has a through hole that communicates a portion of the throttle flow passage on the counter-nozzle hole side opposite to the nozzle hole with a portion of the separate flow passage on the counter-nozzle hole side.

7. The fuel injection valve according to claim 6 , wherein

the moving core has the throttle flow passage and a communication flow passage, and

the communication flow passage is located on the counter-nozzle hole side of the throttle flow passage and communicates with the throttle flow passage and the through hole.

8. The fuel injection valve according to claim 1 , wherein

the throttle flow passage is defined in the moving core.

9. The fuel injection valve according to claim 1 , wherein

a passage area of a flow passage between an outermost circumference of the moving core and the body is larger than a passage area of the separate flow passage.

10. The fuel injection valve according to claim 1 , wherein

when a passage area of the flow passage on a seat surface from and on which the valve body is configured to be unseated and seated, and which is a passage area in a full lift state in which the valve body has moved most in a valve opening direction is defined as a seat passage area,

a passage area of the throttle flow passage is larger than the seat passage area.

11. The fuel injection valve according to claim 1 , wherein

the throttle flow passage is located on a center axis line of the valve body.

12. The fuel injection valve according to claim 1 , wherein

the movable structure has a variable throttle mechanism configured to change a degree of regulating of a flow rate in the flow passage.

13. The fuel injection valve according to claim 12 , wherein

the degree of throttling by the variable throttle mechanism is greater at least in a period immediately before closing of the valve in a descending period in which the valve body moves in a valve closing direction than that in a full lift state in which the valve body moves most in a valve opening direction.

14. The fuel injection valve according to claim 12 , wherein

the degree of throttling by the variable throttle mechanism is greater at least in a period immediately after opening of the valve in an ascending period in which the valve body moves in a valve opening direction than that in the full lift state in which the valve body moves most in the valve opening direction.

15. The fuel injection valve according to claim 12 , wherein

the variable throttle mechanism includes a fixed member having the throttle portion formed therein and a moving member movable relative to the fixed member, and

the moving member is configured to be seated on the fixed member to cover the throttle flow passage to increase the degree of throttling and to be unseated from the fixed member to open the throttle flow passage to decrease the degree of throttling.

16. The fuel injection valve according to claim 15 , wherein

the moving member is located on a downstream side of the fixed member, and

the moving member is configured to be unseated when an upstream side fuel pressure of the moving member becomes higher than a downstream side fuel pressure by a predetermined value or more as the valve body moves in the valve opening direction, and

the moving member is configured to be seated when the downstream side fuel pressure becomes higher than the upstream side fuel pressure by a predetermined value or more as the valve body moves in the valve closing direction.

17. The fuel injection valve according to claim 15 , wherein

the moving member is provided with a sub-throttle flow passage 103 that is a part of the flow passage, and

a passage area of the sub-throttle flow passage is smaller than a passage area of the throttle flow passage.

18. The fuel injection valve according to claim 15 , wherein

the moving member closes the throttle flow passage in a state of being seated on the fixed member.

19. The fuel injection valve according to claim 1 , wherein

the movable structure includes a sliding member having a sliding surface slidable with the body and a close contact elastic member which presses the sliding member against the moving core to be in close contact with the moving core.

20. The fuel injection valve according to claim 1 , wherein

the moving core has a first attracting surface and a second attracting surface configured to be attracted to the stationary core by the magnetic force, and

an orientation of a magnetic flux passing through the first attracting surface and an orientation of magnetic flux passing through the second attracting surface are different from each other.

21. The fuel injection valve according to claim 20 , wherein

the first attracting surface and the second attracting surface are provided at different positions from each other in the moving direction of the movable structure.

22. A fuel injection valve having a nozzle hole configured to inject a fuel and a flow passage configured to cause the fuel to flow through the nozzle hole, the fuel injection valve comprising:

a coil configured to generate a magnetic flux on energization;

a stationary core configured to form a path of the magnetic flux to generate a magnetic force;

a movable structure that includes a moving core movable by the magnetic force and a valve body configured to be driven by the moving core to open and close the nozzle hole, the movable structure internally having a movable flow passage which is a part of the flow passage; and

a body that internally accommodates the movable structure in a slidable state and internally has a part of the flow passage, wherein

the movable structure includes a throttle portion at which a passage area of the movable flow passage is partially throttled to regulate a flow rate and a sliding surface slidable with the body,

the flow passage includes a throttle flow passage defined by the throttle, and

a position of the sliding surface in a direction perpendicular to a slidable direction of the movable structure is different from an outermost peripheral position of the moving core.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2019
From: SOKEN, INC.
To: DENSO CORPORATION
Reel/Frame 049747/0415 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2019
From: SAIZEN, MAKOTO; MATSUMOTO, SHUICHI; IMAI, KEITA; GOTO, MORIYASU
To: DENSO CORPORATION; SOKEN, INC.
Reel/Frame 049734/0707 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2019
From: SAIZEN, MAKOTO; MATSUMOTO, SHUICHI; IMAI, KEITA; GOTO, MORIYASU
To: DENSO CORPORATION
Reel/Frame 049722/0396 →
Priority Claims (3)
JP JP2017-013369 · Jan 27, 2017 · national
JP JP2017-040731 · Mar 3, 2017 · national
JP JP2017-229426 · Nov 29, 2017 · national
Continuity (2)
Continuation PCTJP2018002040 · Jan 24, 2018
Related Publication 20190331076A1 · Oct 31, 2019