Heating devices to prevent bacteria proliferation in the lowermost region of a water holding tank of an electric water heater
View Patent ↗An electric water heater is described and wherein the bottom portion of the water holding tank is provided with various forms of electric heating elements to heat the water in the lowermost region of the tank adjacent the dome-shaped bottom wall to a temperature sufficient to prevent the proliferation of bacteria growth such as the Legionella bacteria in such lowermost region. The insulating foam support base of the water heater also provides a thermal barrier to the heating elements while biasing the heating element on the dome-shaped bottom wall in a region to insure excellent heat transfer to the cavitated zone surrounding the dome-shaped bottom wall where sedimentary deposits occur to create a culture medium for bacteria growth.
1. An electric water heater comprising a water holding tank having a cylindrical side wall, a top wall and a dome-shaped bottom wall; a cold water inlet disposed for releasing water under pressure in a lower portion of said tank, two or more resistive heating elements to heat water in an upper and lower region of said tank, a thermostat having a temperature sensor and a control associated with each said two or more resistive heating elements to control the operation of said resistive heating elements to heat water within said tank regions to pre-set desired temperatures, an insulating support base at a bottom end of said water holding tank and shaped and disposed for contact with an outer surface of said dome-shaped bottom wall; and a controllable resistive heating element interposed between said insulating support base and said outer surface of said dome-shaped bottom wall to heat water in said tank in the immediate area of said dome-shaped bottom wall to a temperature sufficient to sanitize said tank lower region to prevent the proliferation of harmful bacteria, said insulating support base has a solid dome portion in contact with said outer surface of said dome-shaped bottom wall with said controllable resistive heating element being interposed between a lower area of said dome portion and a cavitated circumferential area defined between a lower end portion of said tank circumferential side wall and said dome shaped bottom wall, a circular cavity is formed in an outer surface of said surrounding lower portion of said insulating support base and shaped for housing said controllable resistive heating element therein wherein said controllable resistive heating element is positioned in adjacent said cavitated circumferential area, and control means for controlling the operation of said controllable heating means, said controllable resistive heating element being positioned in close fit in said circular cavity, said controllable resistive heating element having opposed conductor ends for securement to a power supply to energize said controllable resistive heating element.
2. The electric water heater as claimed in claim 1 wherein a reflective substrate is positioned in said circular cavity for reflecting heat from said controllable resistive heating element against said surrounding lower portion of said dome-shaped bottom wall.
3. The electric water heater as claimed in claim 1 wherein a thermally conductive paste is disposed over said controllable resistive heating element and surrounding open top end areas of said circular cavity to fill voids to provide heat transfer to said dome-shaped bottom wall.
4. The electric water heater as claimed in claim 1 wherein said resistive heating element is a substantially circular resistive heating element, said outer face of said surrounding lower portion of said dome-shaped insulating support base is a downwards and outwardly curved-shaped surface, said circular cavity having an arcuate bottom wall and an upwardly curved upper side wall shaped to provide snap-fit entry of said controllable resistive heating element into said circular cavity.
5. The electric water heater as claimed in claim 1 wherein said circular cavity is a spiral cavity formed in said outer surface of said surrounding lower portion of said insulating support base and shaped for housing a heating wire constituting said controllable resistive heating element formed by a spiral heating wire, said spiral cavity positioning said heating wire in contact with said dome-shaped bottom wall adjacent said cavitated circumferential area, and control means for controlling the power supply to said heating wire.
6. The electric water heater as claimed in claim 5 wherein a thermally conductive paste is disposed over said heating wire from an open top end of said spiral cavity to fill voids about said heating wire and conduct heat from said heating wire to said dome-shaped bottom wall.
7. The electric water heater as claimed in claim 1 wherein said control means is one of a thermostat secured to an outer surface of said water holding tank adjacent said dome-shaped bottom wall, and a controller associated with a temperature sensor secured adjacent said cavitated circumferential area and/or a timer and programmed to manage the operation of said controllable heating means.
8. The electric water heater as claimed in claim 1 wherein said insulating support base is molded from a thermally insulating material and defines a circumferential outer support flange portion on which a lower edge of said tank side wall is supported.