Alignment tool and method for aligning heavy machinery and equipment
Embodiments of the disclosure provide a tool and method for alignment adjustment of machinery. The tool may include a bottom plate, a top plate oriented in parallel planes, a low friction intermediate element between bottom plate and top plate, and a hydraulic actuator or electro-mechanic actuator arranged between the bottom plate and the top plate and capable of moving the top plate relative to the bottom plate.
1. A tool for alignment adjustment of machinery comprising:
a bottom plate;
a top plate positioned parallel to the bottom plate, the top plate including:
a first pair of lever arms positioned on opposite sides of the top plate, and
a second pair of lever arms positioned on opposite sides of the top plate;
a low friction intermediate element between the bottom plate and the top plate;
and a plurality of actuators arranged between the bottom plate and the top plate and capable of moving the top plate relative to the bottom plate,
wherein at least two actuators of the plurality of actuators are mounted on opposite sides of each lever arm of the first and second pairs of lever arms,
wherein each of the plurality of actuators includes a fixed end attached to the bottom plate and a movable end attached to a lever arm of the first and second pairs of lever arms.
2. The tool according to claim 1 , wherein the bottom plate comprises a projecting part bearing the low friction intermediate element and in that the top plate comprises a recess surrounding the low friction intermediate element and the projecting part.
3. The tool according to claim 1 , wherein lifting means are provided below the bottom plate or on top of the top plate.
4. The tool according to claim 1 , wherein the plurality of actuators are double-acting.
5. The tool according to claim 1 , further comprising means for detecting a position of the top plate relative to the bottom plate in at least one direction.
6. A system for alignment adjustment of large machinery comprising:
at least two tools according to claim 1 and a control unit, each of the tools being connected to the control unit such that each actuator of the tools is driven by the control unit.
7. The system according to claim 6 , wherein the control unit controls the plurality of actuators by a feed forward control or a closed loop control.
8. The system according to claim 6 , wherein the control unit includes at least one outlet for each actuator of each tool, a power supply, valves or switches for each outlet controlled by a processor.
9. The system according to claim 6 , wherein the system receives output signals from the means for detecting the position of the top plate relative to the bottom plate.
10. A method for adjusting the alignment of machinery using a system according to claim 6 , the method comprising the steps of:
elevating the machinery on at least three alignment points distal from each other with the lifting means,
moving the top plates of each of the tools in at least one of an axial or lateral direction of the machinery by driving the plurality of actuators of the tools until the machinery is aligned within the set limits.
11. A method according to claim 10 , wherein the plurality of actuators of the tools are driven simultaneously or sequentially.
12. A method according to claim 10 , wherein before lifting the machinery the misalignment at each alignment point is determined and compiled into appropriate driving commands of the control unit.
13. The tool according to claim 1 , wherein each lever arm of the first pair of lever arms and the second pair of lever arms encloses at an angle of 90 degrees.