Car dumper dust control system
A method and apparatus that reduce release of dust generated during rotary dumping of rail cars in a dumping facility. The method includes removing dust laden air from a space bounded by a backside airflow diverter, a rotational frame, a first baffle and a second baffle while the rotational frame is rotating with a rail car by drawing the dust laden air through a secondary air intake that passes through the backside airflow diverter into a backside hood. A dust control apparatus includes a diverter, overlying a backside hood having a concave curved upper surface; and at least one secondary air intake positioned to pass through the diverter being located approximately where pressure in the backside hood remains neutral or negative relative to a pressure even there is a transient increase in air pressure in a lower portion of the backside hood.
1. A method of installing a dust control apparatus for use in an apparatus for rotary dumping of rail cars, the method, comprising:
creating a first interbaffle space and a second interbaffle space underlying a rotational frame that rotates along with railcars during rotary dumping, the first interbaffle space and the second interbaffle space being partially bounded by three baffles;
installing a baffle support and the three baffles to be supported by a rotational frame that rotates along with the rail cars during the rotary dumping;
installing a diverter having a concave curved upper surface, overlying a backside hood;
installing the backside hood including a primary air intake, opening into a pit into which the rail cars are dumped and installing a first secondary air intake, opening into the first interbaffle space during at least a first portion of the rotary dumping and opening into the second of the interbaffle spaces during at least a second portion of the rotary dumping depending upon a rotational position of the baffle support; and
coupling the primary air intake in fluid communication with the backside hood and facilitating extraction of dust laden air from the pit and coupling the the first secondary air intake in fluid communication with the backside hood and thereby facilitating extraction of dust laden air from the first interbaffle space or the second interbaffle space.
2. The method as claimed in claim 1 , further comprising locating the first secondary air intake a first distance from a lower edge of the backside diverter approximately equal to the first interbaffle space.
3. The method as claimed in claim 1 , further comprising constructing the backside hood to have at least two subhoods each having a tapered portion and a transition portion and installing at least a second secondary air intake, and locating each of the first secondary air intake and the second secondary air intakes proximate a junction between the tapered portion and the transition portion.
4. The method as claimed in claim 1 , further comprising forming the first secondary air intake to be slit-shaped having a long axis and orienting the long axis of the slit-shaped first secondary air intake horizontally.
5. The method as claimed in claim 1 , forming the first secondary air intake to have chamfered edges.
6. The method as claimed in claim 1 , further comprising installing a dumpside diverter located generally on a dump side of the pit.
7. A backside hood for use in an apparatus for rotary dumping of rail cars, comprising:
a structure defining a primary air intake opening and a first secondary intake opening such that the first secondary intake opening fluidly communicates between an interior of the backside hood and a first space or a second space during at least a part of the rotary dumping and depending upon a rotational position;
a diverter having a concave curved upper surface, overlying the backside hood; and
the first secondary intake opening passing through the concave curved upper surface and communicating between the interior of the back side hood and a space above the concave curved upper surface and being located such that the first secondary air intake opening is in fluid communication with the first space during a first portion of the rotary dumping and in fluid communication with the second space during a second portion of the rotary dumping.
8. The backside hood as claimed in claim 7 , further comprising a tapered portion and a transition portion and wherein the first secondary air intake opening is located proximate a junction between the tapered portion and the transition portion.
9. The backside hood as claimed in claim 7 , further comprising ductwork in fluid communication with an exhaust fan.
10. The backside hood as claimed in claim 7 , further comprising at least two subhoods each having a tapered portion and a transition portion and further locating the first secondary air intake opening proximate a junction between the tapered portion and the transition portion.
11. The backside hood as claimed in claim 7 , further wherein the first secondary air intake opening is slit-shaped having a long axis oriented horizontally.
12. The backside hood as claimed in claim 7 , wherein the first secondary air intake opening comprises chamfered edges.
13. The backside hood as claimed in claim 7 , wherein the backside hood is located in a pit into which the rail cars are dumped.