IP Library Granted Patent US 11,335,484
Granted Patent B2
US 11,335,484 · App. 16/965,905 · Granted May 17, 2022

Permanent magnet

Inventors: Masaki Tomita (Tokyo, JP); Ryuji Hashimoto (Tokyo, JP); Takashi Watanabe (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/0593
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Quick Facts
Patent No.
US 11,335,484
App. No.
16/965,905
Granted
May 17, 2022
Kind
B2
Abstract

A permanent magnet including R and T. R are rare earth elements including Sm and at least one selected from Y and Gd. T is Fe alone or Fe and Co. T maybe partly substituted with M, and M is one or more selected from Ti, V, Cr, Mo, W, Zr, Hf, Nb, Ta, Al, Si, Cu, Zn, Ga and Ge. In a total content of R, Sm content is 60 at % or more and 95 at % or less, and a total content of Y and Gd is 5 at % or more and 35 at % or less. The permanent magnet includes main phase crystal grains having a ThMn 12 type crystal structure.

Claims (42)

1. A permanent magnet comprising R and T, wherein R are rare earth elements comprising Sm and at least one selected from Y and Gd,

T consists of Fe or Fe and Co,

Sm content is 60 at % or more and 95 at % or less with respect to a total content of R and a total content of Y and Gd is 5 at % or more and 35 at % or less with respect to the total content of R,

the permanent magnet comprises main phase crystal grains having a ThMn 12 type crystal structure, and

an area ratio of the main phase crystal grains satisfying 0.1 μm≤Dv≤10 μm and 0.7≤(Di/Dv)≤2.0 is 70% or more,

where a grain size of each of the main phase crystal grains is Di and an average grain size of the main phase crystal grains is Dv in a cut section obtained by cutting the permanent magnet.

2. A permanent magnet comprising R and T, wherein R are rare earth elements comprising Sm and at least one selected from Y and Gd,

T consists of Fe or Fe and Co,

T is partly substituted with M,

M is one or more selected from Ti, V, Cr, Mo, W, Zr, Hf, Nb, Ta, Al, Si, Cu, Zn, Ga and Ge, and

Sm content is 60 at % or more and 95 at % or less with respect to a total content of R and a total content of Y and Gd is 5 at % or more and 35 at % or less with respect to the total content of R,

the permanent magnet comprises main phase crystal grains having a ThMn 12 type crystal structure, and

an area ratio of the main phase crystal grains satisfying 0.1 μm≤Dv≤10 μm and 0.7≤(Di/Dv)≤2.0 is 70% or more,

where a grain size of each of the main phase crystal grains is Di and an average grain size of the main phase crystal grains is Dv in a cut section obtained by cutting the permanent magnet.

3. The permanent magnet according to claim 1 , having a composition of (R1 a/100 R2 b/100 R3 c/100 )(Fe (100-d)/100 Co d/100 ) x M y , wherein R1 is Sm,

R2 is one or more selected from Y and Gd,

R3 is one or more selected from rare earth elements besides R1 and R2, and

M is one or more selected from Ti, V, Cr, Mo, W, Zr, Hf, Nb, Ta, Al, Si, Cu, Zn, Ga and Ge, having atomic ratios of

60≤a≤95,

5≤b≤35,

0≤c≤20,

0≤d≤50,

10.0≤x≤12.0,

0≤y≤2.0,

a+b+c=100, and

10.0≤x+y≤12.0.

4. The permanent magnet according to claim 3 , wherein M is one or more selected from Ti and V, having an atomic ratio of 0<y≤2.0.

5. The permanent magnet according to claim 3 , wherein R3 is one or more selected from Ce and Pr, having an atomic ratio of 0<c≤20.

6. The permanent magnet according to claim 2 , having a composition of (R1 a/100 R2 b/100 R3 c/100 )(Fe (100-d)/100 Co d/100 ) x M y , wherein R1 is Sm,

R2 is one or more selected from Y and Gd,

R3 is one or more selected from rare earth elements besides R1 and R2, and

M is one or more selected from Ti, V, Cr, Mo, W, Zr, Hf, Nb, Ta, Al, Si, Cu, Zn, Ga and Ge, having atomic ratios of

60≤a≤95,

5≤b≤35,

0≤c≤20,

0≤d≤50,

10.0≤x≤12.0,

0≤y≤2.0,

a+b+c=100, and

10.0≤x+y≤12.0.

7. The permanent magnet according to claim 6 , wherein M is one or more selected from Ti and V, having an atomic ratio of 0<y≤2.0.

8. The permanent magnet according to claim 6 , wherein R3 is one or more selected from Ce and Pr, having an atomic ratio of 0<c≤20.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2020
From: TOMITA, MASAKI; HASHIMOTO, RYUJI; WATANABE, TAKASHI
To: TDK CORPORATION
Reel/Frame 053346/0001 →
Priority Claims (1)
JP JP2018-014159 · Jan 30, 2018 · national
Continuity (1)
Related Publication 20210043344A1 · Feb 11, 2021