IP Library Granted Patent US 11,335,870
Granted Patent B2
US 11,335,870 · App. 16/920,769 · Granted May 17, 2022

Display substrate and preparation method thereof, and display device

Inventors: Hongwei Tian (Beijing, CN); Yanan Niu (Beijing, CN); Meng Zhao (Beijing, CN); Pinfan Wang (Beijing, CN); Zheng Liu (Beijing, CN)
Assignee: BOE Technology Group Co., Ltd.
H01L51/0097H01L27/3276H01L51/5253H01L2227/323H01L2227/326
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Quick Facts
Patent No.
US 11,335,870
App. No.
16/920,769
Granted
May 17, 2022
Kind
B2
Abstract

Provided is a method for preparing a display substrate. The display substrate includes multiple pixel island regions, empty regions and connection bridge regions. The preparation method includes: forming first grooves corresponding to the pixel island regions and second grooves corresponding to the connection bridge regions on a side of a hard underlay substrate; preparing the display substrate on a side of the underlay substrate where the first grooves and the second grooves are formed, wherein the pixel island regions are located in regions where the first grooves are located, the connection bridge regions are located in regions where the second grooves are located, and the empty regions are located in regions other than the first grooves and the second grooves; and separating the underlay substrate from the display substrate to obtain the display substrate.

Claims (38)

1. A display substrate, comprising a base substrate, a plurality of pixel island regions disposed on the base substrate, empty regions disposed between adjacent pixel island regions, and connection bridge regions connecting adjacent pixel island regions, wherein each pixel island region of the plurality of pixel island regions is provided with a light emitting unit, a distance between a surface of a side of the base substrate away from the light emitting unit and a surface of a side of the base substrate facing the light emitting unit in the pixel island region is a first distance, a distance between a surface of a side of the base substrate away from the light emitting unit and a surface of a side of the base substrate facing the light emitting unit in the connection bridge region is a second distance, and the first distance is not equal to the second distance.

2. The display substrate according to claim 1 , wherein the surface of the side of the base substrate facing the light emitting unit in the pixel island region and the surface of the side of the base substrate facing the light emitting unit in the connection bridge region are in a same plane, and the first distance is greater than the second distance.

3. The display substrate according to claim 1 , wherein the surface of the side of the base substrate facing the light emitting unit in the pixel island region and the surface of the side of the base substrate facing the light emitting unit in the connection bridge region are in a same plane, and the first distance is smaller than the second distance.

4. The display substrate according to claim 1 , wherein the display substrate further comprises an encapsulation structure layer, disposed in the pixel island region, for encapsulating the light emitting unit, and the encapsulation structure layer in each pixel island region is independent of each other.

5. A method for preparing a display substrate, wherein the display substrate comprises a plurality of pixel island regions, empty regions disposed between adjacent pixel island regions, and connection bridge regions connecting adjacent pixel island regions, and the method comprises:

providing a hard underlay substrate;

forming first grooves and second grooves on a side of the underlay substrate, wherein the first grooves correspond to the pixel island regions and the second grooves correspond to the connection bridge regions;

preparing the display substrate on a side of the underlay substrate where the first grooves and the second grooves are formed, wherein the pixel island regions are located in regions where the first grooves are located, the connection bridge regions are located in regions where the second grooves are located, and the empty regions are located in regions other than the first grooves and the second grooves; and

separating the underlay substrate from the display substrate to obtain the display substrate.

6. The method according to claim 5 , wherein forming the first grooves and the second grooves on the side of the hard underlay substrate comprises: forming the first grooves and the second grooves by laser cauterization or etching.

7. The method according to claim 5 , wherein a depth of the first grooves is greater than a depth of the second grooves.

8. The method according to claim 5 , wherein a depth of the second grooves is greater than a depth of the first grooves.

9. The method according to claim 5 , wherein preparing the display substrate on the side of the underlay substrate where the first grooves and the second grooves are formed comprises:

coating a flexible material on the side of the underlay substrate where the first grooves and the second grooves are formed and curing the flexible material into a film to form a base substrate;

preparing driving structures in the pixel island regions and connection lines in the connection bridge regions on the base substrate;

preparing light emitting units on a side of the driving structures away from the base substrate, wherein the light emitting units are located in the pixel island regions; and

forming encapsulation structure layers on a side of the light emitting units away from the base substrate, wherein the encapsulation structure layers are located in the pixel island regions.

10. The method according to claim 9 , wherein the base substrate has a first thickness corresponding to the first grooves, a second thickness corresponding to the second grooves, and a third thickness corresponding to regions other than the first grooves and the second grooves, the first thickness is 4 μm to 15 μm, the second thickness is 3 μm to 12 μm, and the third thickness is 0 μm to 10 μm.

11. The method according to claim 9 , wherein the base substrate has a first thickness corresponding to the first grooves, a second thickness corresponding to the second grooves, and a third thickness corresponding to regions other than the first grooves and the second grooves, the first thickness is 4 μm to 12 μm, the second thickness is 5 μm to 15 μm, and the third thickness is 0 μm to 10 μm.

12. The method according to claim 9 , wherein forming the encapsulation structure layers on the side of the light emitting units away from the base substrate comprises:

forming first inorganic thin films on the side of the light emitting units away from the base substrate, patterning the first inorganic thin films through a patterning process, removing the first inorganic thin films located in the connection bridge regions and the empty regions, and forming first inorganic encapsulation layers in the pixel island regions;

forming organic encapsulation layers on the first inorganic encapsulation layers by ink-jet printing; and

forming second inorganic films on the organic encapsulation layers, patterning the second inorganic films through a patterning process, removing the second inorganic films located in the connection bridge regions and the empty regions, and forming second inorganic encapsulation layers in the pixel island regions.

13. The method according to claim 6 , wherein preparing the display substrate on the side of the underlay substrate where the first grooves and the second grooves are formed comprises:

coating a flexible material on the side of the underlay substrate where the first grooves and the second grooves are formed and curing the flexible material into a film to form a base substrate;

preparing driving structures in the pixel island regions and connection lines in the connection bridge regions on the base substrate;

preparing light emitting units on a side of the driving structures away from the base substrate, wherein the light emitting units are located in the pixel island regions; and

forming encapsulation structure layers on a side of the light emitting units away from the base substrate, wherein the encapsulation structure layers are located in the pixel island regions.

14. The method according to claim 13 , wherein the base substrate has a first thickness corresponding to the first grooves, a second thickness corresponding to the second grooves, and a third thickness corresponding to regions other than the first grooves and the second grooves, the first thickness is 4 μm to 15 μm, the second thickness is 3 μm to 12 μm, and the third thickness is 0 μm to 10 μm.

15. The method according to claim 13 , wherein the base substrate has a first thickness corresponding to the first grooves, a second thickness corresponding to the second grooves, and a third thickness corresponding to regions other than the first grooves and the second grooves, the first thickness is 4 μm to 12 μm, the second thickness is 5 μm to 15 μm, and the third thickness is 0 μm to 10 μm.

16. The method according to claim 13 , wherein forming the encapsulation structure layers on the side of the light emitting units away from the base substrate comprises:

forming first inorganic thin films on the side of the light emitting units away from the base substrate, patterning the first inorganic thin films through a patterning process, removing the first inorganic thin films located in the connection bridge regions and the empty regions, and forming first inorganic encapsulation layers in the pixel island regions;

forming organic encapsulation layers on the first inorganic encapsulation layers by ink-jet printing; and

forming second inorganic films on the organic encapsulation layers, patterning the second inorganic films through a patterning process, removing the second inorganic films located in the connection bridge regions and the empty regions, and forming second inorganic encapsulation layers in the pixel island regions.

17. A display device, comprising a display substrate, wherein the display substrate comprises a base substrate, a plurality of pixel island regions disposed on the base substrate, empty regions disposed between adjacent pixel island regions, and connection bridge regions connecting adjacent pixel island regions, each pixel island region of the plurality of pixel island regions is provided with a light emitting unit, a distance between a surface of a side of the base substrate away from the light emitting unit and a surface of a side of the base substrate facing the light emitting unit in the pixel island region is a first distance, a distance between a surface of a side of the base substrate away from the light emitting unit and a surface of a side of the base substrate facing the light emitting unit in the connection bridge region is a second distance, and the first distance is not equal to the second distance.

18. The display device according to claim 17 , wherein the surface of the side of the base substrate facing the light emitting unit in the pixel island region and the surface of the side of the base substrate facing the light emitting unit in the connection bridge region are in a same plane, and the first distance is greater than the second distance.

19. The display device according to claim 17 , wherein the surface of the side of the base substrate facing the light emitting unit in the pixel island region and the surface of the side of the base substrate facing the light emitting unit in the connection bridge region are in a same plane, and the first distance is smaller than the second distance.

20. The display device according to claim 17 , wherein the display substrate further comprises an encapsulation structure layer, disposed in the pixel island region, for encapsulating the light emitting unit, and the encapsulation structure layer of each pixel island region is independent of each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2020
From: TIAN, HONGWEI; NIU, YANAN; ZHAO, MENG; WANG, PINFAN; LIU, ZHENG
To: BOE TECHNOLOGY GROUP CO., LTD.
Reel/Frame 053132/0175 →
Priority Claims (1)
CN 201910798123.7 · Aug 27, 2019 · national
Continuity (1)
Related Publication 20210066625A1 · Mar 4, 2021