IP Library › Granted Patent US 11,338,425
Granted Patent B2
US 11,338,425 · App. 16/342,101 · Granted May 24, 2022

Control method and dust extraction module

Inventors: Markus Hartmann (Mauerstetten, DE); Klaus-Peter Bohn (Schaanwald, LI); Bastian Pluemacher (Schwabmuenchen, DE); Thilo Hammers (Geltendorf, DE); Michael Brunner (Lammerdingen, DE)
Assignee: Hilti Aktiengesellschaft
B25D17/20B23Q11/0046B23Q17/00B25D16/00B25D2217/0057B25D2222/72B25D2250/195B25D2250/201B25D2250/221B25D2250/265
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Quick Facts
Patent No.
US 11,338,425
App. No.
16/342,101
Granted
May 24, 2022
Kind
B2
Abstract

Control method for a dust extraction module ( 2 ) for a chiseling tool ( 5 ), including the following steps: using a fan ( 18 ) of the dust extraction module ( 2 ) to draw in an air flow Q from a certain place of a substrate ( 31 ) being worked by the tool ( 5 ), using a material detector ( 24 ) to identify the material M at the place of the substrate being worked by the tool ( 5 ), and adapting the suction power of the dust extraction module ( 2 ) as a function of the identified material M in order to set the air flow Q. The air flow Q is greater than or equal to a rated value Qo in the case of an iron-free mineral material M 1 , whereas the air flow Q is less than the rated value Qo in the case of a material M 2 containing iron.

Claims (40)

1. A control method for a dust extraction module for a chiseling tool, the control method comprising the following steps:

using a fan of the dust extraction module to draw in an air flow from a certain place of a substrate being worked by the tool;

using a material detector to identify a material at the place of the substrate being worked by the tool; and

adapting a suction power of the dust extraction module as a function of the identified material in order to set the air flow, whereby the air flow is greater than or equal to a rated value in the case of an iron-free mineral material, and whereby the air flow is less than the rated value but greater than zero in the case of a material containing iron.

2. The control method as recited in claim 1 wherein, in the case of the material containing iron, the air flow is one-fifth of the rated value at a maximum.

3. The control method as recited in claim 1 wherein the material detector uses a vibration sensor to detect vibrations of the dust extraction module or vibrations of a hand-held power tool into which the chiseling tool has been inserted, and that an evaluation unit identifies the material on the basis of the vibrations.

4. The control method as recited in claim 3 wherein a vibration above a threshold value is associated with the material containing iron whereas a vibration below the threshold value is associated with the iron-free mineral material.

5. The control method as recited in claim 1 wherein an evaluation unit transmits an actuating signal associated with the material to a fan control unit of the fan and, in response to the actuating signal, the fan control unit reduces a rotational speed of the fan in the case of the material containing iron as compared to the rotational speed in the case of the iron-free mineral material.

6. The control method as recited in claim 1 wherein an activity of a hand-held power tool striking the tool is detected, and whereby the air flow is drawn in as a response to the activity of the hand-held power tool.

7. The control method as recited in claim 1 wherein in the case of the iron-free mineral material the rotational speed is increased if an elevated quantity of dust is ascertained.

8. The control method as recited in claim 1 wherein in the case of the iron-free mineral material the rotational speed is adapted as a function of a filling level in a dust collecting container, as a function of pressure in a dust nozzle, or a function of pressure in an environment of the fan.

9. The control method as recited in claim 1 wherein the material containing iron is rebar.

10. The control method as recited in claim 9 wherein the air flow is increased again once the rebar is cut and cutting of the iron-free mineral material resumes.

11. The control method as recited in claim 1 wherein the rated value is with a range from 4 liters per second and 10 liters per second.

12. A control method for a chiseling hand-held power tool having a dust extraction module, the control method comprising the following steps:

periodical striking of a tool held in a tool socket of the hand-held power tool in order to work a certain place of a substrate;

using a fan of the dust extraction module to extract an air flow from the place of the substrate being worked by the tool;

using a material detector to identify a material at the place being worked by the tool; and

adapting a suction power of the dust extraction module as a function of the identified material in order to set the air flow, whereby the air flow is greater than or equal to a rated value in the case of an iron-free mineral material, and whereby the air flow is less than the rated value but greater than zero in the case of a material containing iron, whereby the periodic striking is exerted onto the tool in the case of the iron-free mineral material and in the case of the material containing iron.

13. The control method as recited in claim 12 wherein a striking power of the hand-held power tool in the case of the material containing iron differs by less than 20% from the striking power in the case of the iron-free mineral material.

14. The control method according to claim 12 wherein the dust extraction module is switched on at a beginning of the periodical striking.

15. A dust extraction device comprising:

a fan to draw in an air flow from a certain place of a substrate being worked by a tool;

a dust filter;

a dust collecting container;

a material detector to identify a material at the place being worked by the tool; and

a fan control unit adjusting, depending on the identified material, a suction power of the dust extraction device in order to set the air flow, the air flow being greater than or equal to a rated value in the case of an iron-free mineral material, and the air flow being less than the rated value but greater than zero in the case of a material containing iron.

16. A hand-held power tool comprising:

a tool socket to hold a tool;

an electric motor;

a striking mechanism driven by the electric motor and periodically striking the tool; and

a dust extraction device having a fan to draw in an air flow from a certain place of a substrate being worked by the tool, a dust filter and a dust collecting container, a material detector to identify a material at the place being worked by the tool, and a fan control unit adjusting, depending on the identified material, a suction power of the dust extraction module in order to set the air flow, the air flow being greater than or equal to a rated value in the case of an iron-free mineral material, and the air flow being less than the rated value but greater than zero in the case of a material containing iron.

17. A control method for a dust extraction module for a chiseling tool, the control method comprising the following steps:

using a fan of the dust extraction module to draw in an air flow from a certain place of a substrate being worked by the tool;

using a material detector to identify a material at the place of the substrate being worked by the tool; and

adapting a suction power of the dust extraction module as a function of the identified material in order to set the air flow, whereby the air flow is greater than or equal to a rated value in the case of an iron-free mineral material, and whereby the air flow is less than the rated value in the case of a material containing iron; wherein, in the case of the material containing iron, the air flow is one-fifth of the rated value at a maximum.

18. A control method for a dust extraction module for a chiseling tool, the control method comprising the following steps:

using a fan of the dust extraction module to draw in an air flow from a certain place of a substrate being worked by the tool;

using a material detector to identify a material at the place of the substrate being worked by the tool; and

adapting a suction power of the dust extraction module as a function of the identified material in order to set the air flow, whereby the air flow is greater than or equal to a rated value in the case of an iron-free mineral material, and whereby the air flow is less than the rated value in the case of a material containing iron, wherein an evaluation unit transmits an actuating signal associated with the material to a fan control unit of the fan and, in response to the actuating signal, the fan control unit reduces a rotational speed of the fan in the case of the material containing iron as compared to the rotational speed in the case of the iron-free mineral material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2020
From: HARTMANN, MARKUS; BOHN, KLAUS-PETER; PLUEMACHER, BASTIAN; HAMMERS, THILO; BRUNNER, MICHAEL
To: HILTI AKTIENGESELLSCHAFT
Reel/Frame 052546/0916 →
Priority Claims (1)
EP 16194714 · Oct 20, 2016 · regional
Continuity (1)
Related Publication 20190247991A1 · Aug 15, 2019