IP Library Granted Patent US 11,339,735
Granted Patent B2
US 11,339,735 · App. 17/350,224 · Granted May 24, 2022

Control of piston trajectory in a linear generator

Inventors: Matthew Roelle (Belmont, CA); Christopher Gadda (Palo Alto, CA)
Assignee: Mainspring Energy, Inc.
F02D41/1497F01B11/00F02B63/04F02B71/00F02B71/04F02D35/023F02D35/024F02D41/009
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Quick Facts
Patent No.
US 11,339,735
App. No.
17/350,224
Granted
May 24, 2022
Kind
B2
Abstract

Various embodiments of the present disclosure are directed towards free-piston combustion engines. As described herein, a method and system are provided for displacing a free-piston assembly to achieve a desired engine performance by repeatedly determining position-force trajectories over the course of a propagation path and effecting the displacement of the free-piston assembly based, at least in part, on the position-force trajectory. In a dual-piston assembly free-piston engine, synchronization of the two piston assemblies is provided.

Claims (45)

1. A method performed by a programmed computer system for controlling displacement of a free-piston assembly, the method comprising:

a) determining, using a control system, a force to apply to the free-piston assembly based on a current position of the free-piston assembly and a target position without regard to a deviation from a previously determined trajectory;

b) cause the force to be applied to the free-piston assembly for a time interval; and

c) repeating a) and b) until the free-piston assembly reaches at least one of the target position or an apex position.

2. The method of claim 1 , wherein the target position comprises a desired apex position.

3. The method of claim 1 , wherein a) comprises determining the force based at least in part on an estimated pressure in a compression section in contact with the free-piston assembly.

4. The method of claim 1 , further comprising:

d) determining a new target position of the free-piston assembly;

e) determining a new force to apply to the free-piston assembly based on a new current position of the free-piston assembly and the new target position; and

f) causing the new force to be applied to the free-piston assembly for a new time interval.

5. The method of claim 1 , further comprising:

d) determining a new force to apply to the free-piston assembly based on a new current position of the free-piston assembly and the target position; and

e) determining not to apply the new force to the free-piston assembly for a second time interval if the current position is outside of a cut-off position threshold.

6. The method of claim 1 , further comprising determining the target position.

7. The method of claim 1 , wherein determining the force to apply to the free-piston assembly is based on a difference between the current position of the free-piston assembly and the target position.

8. The method of claim 1 , wherein the time interval is a prescribed time interval comprising a fixed frequency.

9. A method performed by a programmed computer system for controlling displacement of a free-piston assembly, the method comprising:

determining, using a control system, a force to apply to the free-piston assembly based on a current position of the free-piston assembly and a target position without regard to a deviation from a previously determined trajectory;

b) cause the force to be applied to the free-piston assembly for a position interval; and

c) repeating a) and b) until the free-piston assembly reaches at least one of the target position or an apex position.

10. The method of claim 9 , wherein the position interval is a particular discrete position interval comprising a fixed distance.

11. A system comprising:

a free-piston assembly configured to traverse a positional path; and

a control system configured to:

a) determine a force to apply to the free-piston assembly based on a current position of the free-piston assembly and a target position without regard to a deviation from a previously determined trajectory;

b) cause the force to be applied to the free-piston assembly for a time interval; and

c) repeat a) and b) until the free-piston assembly reaches at least one of the target position or an apex position.

12. The system of claim 11 , wherein the target position comprises a desired apex position.

13. The system of claim 11 , wherein the control system is further configured to repeat a) and b) by:

repeatedly determining a new force to apply to the free-piston assembly based on a new current position of the free-piston assembly and the target position; and

repeatedly causing the new force to be applied to the free-piston assembly for each respective time interval.

14. The system of claim 11 , wherein the control system is further configured to:

d) determine a new target position of the free-piston assembly;

e) determine a new force to apply to the free-piston assembly based on a new current position of the free-piston assembly and the new target position; and

f) cause the new force to be applied to the free-piston assembly for a second time interval.

15. The system of claim 11 , wherein the control system is further configured to:

d) determine new a force to apply to the free-piston assembly based on a new current position of the free-piston assembly and the target position; and

e) determine not to apply the new force to the free-piston assembly for a second time interval if the current position is outside of a cut-off position threshold.

16. The system of claim 11 , wherein the control system is further configured to determine the target position.

17. The system of claim 11 , wherein the control system is further configured to determine the force to apply to the free-piston assembly based on a difference between the current position of the free-piston assembly and the target position.

18. The system of claim 11 , wherein the time interval is a prescribed time interval comprising a fixed frequency.

19. The system of claim 11 , further comprising a sensor configured to:

sense the current position of the free-piston assembly; and

communicate with the control system.

20. The system of claim 11 , wherein the control system is further configured to determine the force to apply to the free-piston assembly without regard to a time in which the free-piston assembly reaches the target position.

Assignments (4)
SECURITY AGREEMENT Recorded Jun 18, 2025
From: TRINITY CAPITAL INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 071675/0697 →
SECURITY INTEREST Recorded Jun 6, 2025
From: MAINSPRING ENERGY, INC.
To: AVENUE VENTURE OPPORTUNITIES FUND II, L.P., AS AGENT
Reel/Frame 071499/0428 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2021
From: ROELLE, MATTHEW; GADDA, CHRISTOPHER
To: ETAGEN, INC.
Reel/Frame 056574/0096 →
CHANGE OF NAME Recorded Jun 17, 2021
From: ETAGEN, INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 056615/0184 →
Continuity (6)
Division 16910673 · Jun 24, 2020
Continuation 16553052 · Aug 27, 2019
Continuation 16175358 · Oct 30, 2018
Continuation 15489657 · Apr 17, 2017
Continuation 15087990 · Mar 31, 2016
Related Publication 20210324812A1 · Oct 21, 2021
Cited By (1)
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