IP Library Granted Patent US 11,345,455
Granted Patent B2
US 11,345,455 · App. 17/468,685 · Granted May 31, 2022

Apparatus for emissions reduction as a service (ERaaS)

Inventor: Robert John Sharp (Camarillo, CA)
B63H21/32B63B1/04B63B35/00
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Quick Facts
Patent No.
US 11,345,455
App. No.
17/468,685
Granted
May 31, 2022
Kind
B2
Abstract

STAXLINK™ is a duct system and method for conveying exhaust gas from an exhaust pipe of an emissions source to a purification unit during an Emissions Reduction as a Service (ERaaS) operation. Example emissions sources include oceangoing vessels and buildings structures. The duct is temporarily installed onto the emissions source without a crane. The duct is supported by the emissions source itself for the duration of the ERaaS operation.

Claims (33)

1. A system for temporarily connecting to an exhaust pipe of an ocean-going vessel at berth or at anchor and reducing or removing impurities from exhaust gases emitted from the exhaust pipe, the system comprising:

a purification unit having an inlet port for receiving exhaust gases for purification and an outlet port for outputting gases in which impurities have been reduced or removed;

a plurality of duct sections cascaded together in series to form a cascading ducting system, wherein the duct sections of the ducting system are portable duct sections weighing no more than fifty pounds, wherein each of said plurality of duct sections comprises an exoskeleton and a plurality of insulated panels supported by the exoskeleton to form a duct internal volume;

a connector for temporarily coupling to the exhaust pipe of the vessel to receive exhaust gases emitted from the exhaust pipe during purification processing, the connector having an outlet port connected to an inlet end of the ducting system;

one or more duct support structures, each configured to support at least one of the plurality of duct sections on a vessel structure;

an outlet end of the ducting system connected to either the inlet port of the purification unit or to an inlet port of a connecting duct system which is in turn connected to the inlet port of the purification unit;

wherein the system is free of use of a crane to support the ducting system during installation, purification operation and removal of the ducting system from the ocean-going vessel.

2. The system of claim 1 , wherein each duct section further comprises:

a pivot assembly comprising a pivot, a pivot plate, pivot guides; and

a flexible conduit section.

3. The system of claim 1 , wherein the vessel structure includes a vessel railing, and the duct support structure includes a duct hanger configured to attach to the vessel railing.

4. The system of claim 1 , wherein the vessel structure includes a vessel deck, and the purification unit is placed on the vessel deck.

5. The system of claim 1 , wherein the purification unit is mounted on a boat having a hull, and not a barge.

6. The system of claim 5 , wherein the outlet end of the ducting system is connected to an inlet port of a connecting duct system which is in turn the inlet port of the purification unit, the connecting duct system including a floating duct section.

7. The system of claim 1 , wherein the purification unit is mounted on a land-based mobile platform.

8. The system of claim 1 , wherein the purification unit is temporarily emplaced on a deck of the vessel.

9. A duct system configured to convey exhaust gas from an exhaust pipe of an emissions source to a purification unit during an emissions reduction operation,

wherein the duct system is configured for temporary installation onto the emissions source without a crane; and for support by the emissions source itself for the duration of the emissions reduction operation;

wherein the duct system comprises a plurality of duct sections cascaded together in series to form a cascading ducting system, wherein the duct sections of the ducting system are portable duct sections weighing no more than fifty pounds, wherein each of said plurality of duct sections comprises an exoskeleton and a plurality of insulated panels supported by the exoskeleton to form a duct internal volume;

the duct system including a connector for temporarily coupling to the exhaust pipe of the emissions source to receive exhaust gases emitted from the exhaust pipe during the emissions reduction operation, the connector having an outlet port connected to an inlet end of the duct system.

10. The duct system of claim 9 , wherein the emissions source is one of an oceangoing vessel and a building structure.

11. The system of claim 9 , wherein each duct section further comprises:

a pivot assembly comprising a pivot, a pivot plate, pivot guides; and

a flexible conduit section.

12. A method for temporarily connecting to an exhaust pipe of an ocean-going vessel at berth or at anchor and reducing or removing impurities from exhaust gases emitted from the exhaust pipe, the method comprising a sequence of the following steps:

providing a purification unit having an inlet port for receiving exhaust gases for purification and an outlet port for outputting gases in which impurities have been reduced or removed;

connecting together a plurality of lightweight duct sections in series to form a cascading ducting system, wherein the duct sections of the ducting system are portable duct sections weighing no more than fifty pounds, wherein each of said plurality of duct sections comprises an exoskeleton and a plurality of insulated panels supported by the exoskeleton to form a duct internal volume;

temporarily coupling a connector to the exhaust pipe of the vessel to receive exhaust gases emitted from the exhaust pipe during purification processing;

connecting an outlet port connected to an inlet end of the ducting system;

supporting one or more of the duct sections of the cascading duct system on a vessel structure;

connecting an outlet end of the ducting system to either the inlet port of the purification unit or to an inlet port of a connecting duct system which is in turn connected to the inlet port of the purification unit;

operating the purification unit to reduce or remove impurities from the exhaust gas;

wherein the method is free of use of a crane to support the ducting system during installation, purification operation and removal of the ducting system from the ocean-going vessel.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jun 22, 2026
From: ACQUIOM AGENCY SERVICES LLC
To: STAX ENGINEERING, LLC (F/K/A STAX ENGINEERING, INC.)
Reel/Frame 075035/0208 →
SECURITY INTEREST Recorded Jun 18, 2026
From: STAX ENGINEERING, LLC
To: BAIN CAPITAL CREDIT, LP, AS AGENT
Reel/Frame 075001/0941 →
SECURITY INTEREST Recorded Jun 24, 2024
From: STAX ENGINEERING, INC.
To: ACQUIOM AGENCY SERVICES LLC
Reel/Frame 067811/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: SHARP, ROBERT J
To: STAX ENGINEERING, INC.
Reel/Frame 066333/0038 →
Continuity (2)
Provisional Application 63075632 · Sep 8, 2020
Related Publication 20220073181A1 · Mar 10, 2022
Cited By (12)
US 12,195,158 US 12,195,861 US 12,203,401 US 12,203,598 US 12,297,965 US 12,359,403 US 12,384,508 US 12,485,389 US 12,546,245 US 12,597,151 US 12,709,808 US 12,716,379