IP Library Granted Patent US 11,355,306
Granted Patent B2
US 11,355,306 · App. 17/097,735 · Granted Jun 7, 2022

System and method for generating and analyzing roughness measurements and their use for process monitoring and control

Inventor: Chris Mack (Austin, TX)
Assignee: Fractilia, LLC
H01J37/222G01Q30/02G01Q30/06G06T5/002G06T7/13G06T7/40G06T7/42G06T7/49H01J37/28G06T2207/10061G06T2207/30148H01J2237/2814H01J2237/2817
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Quick Facts
Patent No.
US 11,355,306
App. No.
17/097,735
Granted
Jun 7, 2022
Kind
B2
Abstract

An edge detection system is disclosed. The edge detection system includes an imaging device configured for imaging a pattern structure to form a first image, wherein the pattern structure includes a predetermined feature, and the imaging device images the pattern structure to generate measured linescan information that includes image noise. The edge detection system includes a processor, coupled to the imaging device, configured to receive the measured linescan information including image noise from the imaging device, wherein the processor is configured to: apply the measured linescan information to an inverse linescan model that relates the measured linescan information to feature geometry information, determine, from the inverse linescan model, feature geometry information that describes feature edge positions of the predetermined feature corresponding to the measured linescan information, determine from the feature geometry information at least one metric that describes a property of the edge detection system.

Claims (35)

1. An edge detection system, comprising:

an imaging device configured for imaging a pattern structure to form a first image, wherein

the pattern structure includes a predetermined feature, and

the imaging device images the pattern structure to generate measured linescan information that includes image noise; and

a processor, coupled to the imaging device, configured to receive the measured linescan information comprising image noise from the imaging device, wherein the processor is configured to:

apply the measured linescan information to an inverse linescan model that relates the measured linescan information to feature geometry information,

determine, from the inverse linescan model, feature geometry information that describes feature edge positions of the predetermined feature corresponding to the measured linescan information,

determine from the feature geometry information at least one metric that describes a property of the edge detection system.

2. The system of claim 1 , wherein multiple images from multiple pattern structures are used in combination to create the at least one metric that describes a property of the edge detection system.

3. The system of claim 1 , wherein the metric includes one selected from the group comprising: image distortion, background intensity variation, spatial variation in image noise, spatial variations in linescan shape, and temporal variations in these metrics.

4. The system of claim 1 , wherein the metric describes systematic errors or variations in the positional accuracy of the beam or probe scanning mechanism of the imaging device.

5. The system of claim 1 , wherein the imaging device is a critical dimension scanning electron microscope.

6. The system of claim 1 , wherein a defect inspection scanning electron microscope.

7. The system of claim 5 or 6 , wherein the metric describes errors or variations caused by electrical charging of the pattern structure during imaging.

8. The system of any one of claims 1 - 6 , wherein the system is adjusted to improve the determination of the feature geometry information of the pattern structure based on the determined metric of the edge detection system.

9. The system of any one of claims 1 - 6 , wherein the system is adjusted to improve the matching of the determined feature geometry information of the pattern structure to one or more other edge detection systems.

10. The system of any one of claims 1 - 6 , wherein the system is adjusted to improve the determination of the feature geometry information of the pattern structure based on the determined metric of the edge detection system.

11. A method comprising:

receiving measured linescan information comprising image noise from an imaging device, wherein the imaging device is configured for imaging a pattern structure to form a first image, and the pattern structure includes a predetermined feature, the imaging device images the pattern structure to generate the measured linescan information that includes the image noise;

applying the measured linescan information to an inverse linescan model that relates the measured linescan information to feature geometry information;

determining, from the inverse linescan model, feature geometry information that describes feature edge positions of the predetermined feature corresponding to the measured linescan information; and

determining from the feature geometry information at least one metric that describes a property of the edge detection system.

12. The method of claim 11 , wherein multiple images from multiple pattern structures are used in combination to create the at least one metric that describes a property of the edge detection system.

13. The method of claim 11 , wherein the metric includes one selected from the group comprising: image distortion, background intensity variation, spatial variation in image noise, spatial variations in linescan shape, and temporal variations in these metrics.

14. The method of claim 11 , wherein the metric describes systematic errors or variations in the positional accuracy of the beam or probe scanning mechanism of the imaging device.

15. The method of claim 11 , wherein the imaging device is a critical dimension scanning electron microscope.

16. The method of claim 11 , wherein a defect inspection scanning electron microscope.

17. The method of claim 15 or 16 , wherein the metric describes errors or variations caused by electrical charging of the pattern structure during imaging.

18. The method of any one of claims 11 - 16 , wherein the system is adjusted to improve the determination of the feature geometry information of the pattern structure based on the determined metric of the edge detection system.

19. The method of any one of claims 11 - 16 , wherein the system is adjusted to improve the matching of the determined feature geometry information of the pattern structure to one or more other edge detection systems.

20. A tangible, non-transitory computer-readable medium storing instructions that, when executed, cause a processing device to:

receive measured linescan information comprising image noise from an imaging device, wherein the imaging device is configured for imaging a pattern structure to form a first image, and the pattern structure includes a predetermined feature, the imaging device images the pattern structure to generate the measured linescan information that includes the image noise;

apply the measured linescan information to an inverse linescan model that relates the measured linescan information to feature geometry information;

determine, from the inverse linescan model, feature geometry information that describes feature edge positions of the predetermined feature corresponding to the measured linescan information; and

determine from the feature geometry information at least one metric that describes a property of the edge detection system.

Continuity (10)
Continuation In Part 16730393 · Dec 30, 2019
Continuation 16716131 · Dec 16, 2019
Continuation 16222668 · Dec 17, 2018
Continuation 16218346 · Dec 12, 2018
Continuation In Part 15892080 · Feb 8, 2018
Continuation 15892080 · Feb 8, 2018
Provisional Application 62739721 · Oct 1, 2018
Provisional Application 62678866 · May 31, 2018
Provisional Application 62602152 · Apr 13, 2017
Related Publication 20210142977A1 · May 13, 2021
Cited By (1)
US 12,639,878