Tolerance compensating hinge attachment
A lift gate door having hinges installed for predetermined positioning into a vehicle. And a method of attaching a lift gate door to a vehicle while maintain proper tolerances. A first fixture holds a set of hinges in predetermined locations which correspond to assembly locations on a vehicle body. Hinges are temporarily attached to the fixture corresponding to the proper vehicle location. A second fixture holds the lift gate in a position which is a final installation position for attaching the lift gate to a vehicle. Self-adjusting moveable fastening nuts are provided in a set of holes in a hinge plate fastening area of the lift gate. The first fixture is moved into aligned orientation with the second feature and the hinges are attached to the lift gate with the fastener. The hinge is aligned in the proper installation orientation for maintaining the lift gate to vehicle gap in proper tolerances when the lift gate door with hinges is installed on the final vehicle.
1. A method of attaching a lift gate door to a vehicle while maintaining proper tolerances comprising the steps of:
a. Providing a first fixture for holding a set of hinges in predetermined locations which corresponds to assembly locations on a vehicle body and temporarily attaching the hinges to said fixture in a proper vehicle location;
b. Providing a second fixture for holding of a lift gate door in a position which is a final installation position for attaching said lift gate door to said vehicle;
c. Providing a predetermined set of holes in a hinge plate fastening area of said lift gate door and providing moveable fastening nuts in each of the holes; and,
d. Moving the first fixture in an aligned orientation with the second fixture and attaching said hinges to the lift gate door with a fastener whereby the hinge is aligned in the proper installation orientation for maintaining the lift gate door to vehicle gap in proper tolerances when the lift gate door with hinges is installed on a vehicle.
2. The method of claim 1 further comprising the step of installing said lift gate door on said vehicle.
3. The method of claim 1 wherein the moveable fastening nuts comply with the aligned orientation of the hinge with said lift gate door to provide securement of the hinge with the door in the aligned orientation.
4. The method of claim 1 wherein locating surfaces are provided on said liftgate door at the hinge locations for assisting in alignment of the hinges.
5. The method of claim 1 wherein the moveable nuts further comprises a tolerance compensating fastener system.
6. The method of claim 5 wherein the tolerance compensating fastener system comprises a fixed element and an adjusting element.
7. The method of claim 6 wherein the adjusting element is sub gauge and moveable with respect to the opening but securable in a fixed position after alignment of the hinge in the proper position on the lift gate.
8. The method of claim 7 wherein the fixed element includes a first set of threads in a radial portion in a first direction for engaging the threads of a final bolt fastener and a second set of threads in an opposite direction for engaging corresponding threads of the adjusting element such that the fastener turns the adjusting element in a direction for pulling it axially toward the fixed element until it is tightened to a predetermined torque where after the bolt is drawn further into the fixed member via the first set of threads.
9. The method of claim 8 wherein the adjusting element has a threaded shaft portion and a securement head portion, wherein the diameter of the threaded shaft portion is smaller than the diameter of a mounting hole in said liftgate door such that alignment of the fit of the hinge to the lift gate is facilitated prior to snugging of the securement head onto the body panel.