Seating assembly with ventilation
A vehicle seating assembly includes a first part, a second part with a second foam part, and a barrier with a permeable portion and a non-permeable portion. The vehicle seating assembly also includes an air passageway extending through the first part, the second foam part, and the permeable portion of the barrier and an air mover fluidly coupled to the air passageway for moving air through the air passageway.
1. A vehicle seating assembly comprising:
a first part, wherein the first part includes a base part;
a second part including a second foam part, wherein the second foam part includes a seating support part;
a barrier including:
a permeable portion and a non-permeable portion;
an air passageway extending through the first part, the second foam part, and the permeable portion of the barrier; and
an air mover fluidly coupled to the air passageway for moving air through the air passageway, wherein the air passageway includes:
an air passageway portion disposed through the first part;
an air passageway portion disposed through the barrier and defined by the permeable portion of the barrier; and
an air passageway portion disposed through the second foam part, wherein the air passageway portion disposed through the base part includes a first segment including a first end disposed at an upper surface of the base part and a second end disposed in the interior of the base part, a second segment including a first end fluidly coupled with the second end of the first segment and a second end disposed proximate a center of the base, and a third segment including a first end fluidly coupled with the second end of the second segment and a second end fluidly coupled to the air mover.
2. The vehicle seating assembly of claim 1 , wherein the first part includes a first foam part.
3. The vehicle seating assembly of claim 1 , wherein the first part includes one or more of: a molded plastic, an expanded polypropylene (EPP), and a polystyrene.
4. The vehicle seating assembly of claim 1 , wherein the barrier includes a film including a permeable portion and a non-permeable portion.
5. The vehicle seating assembly of claim 4 , wherein the seating support part is molded over the base part.
6. The vehicle seating assembly of claim 5 , wherein the seating support part encapsulates an upper surface of the base part.
7. The vehicle seating assembly of claim 1 , wherein the barrier includes a non-woven cloth including a permeable portion and a non-permeable portion.
8. The vehicle seating assembly of claim 1 , wherein the first segment of the air passageway portion disposed through the base part, the air passageway portion disposed through the barrier and defined by the permeable portion of the barrier, and the air passageway portion disposed through the second foam part define a substantially straight column.
9. The vehicle seating assembly of claim 8 , wherein the permeable portion of the barrier includes a hole.
10. The vehicle seating assembly of claim 9 , wherein the barrier includes one or more of a film or a cloth and wherein an adhesive is disposed between the base part and the barrier.
11. The vehicle seating assembly of claim 10 , wherein the base part includes an expanded polypropylene (EPP) foam and the seating support part includes a polyurethane (PU) foam.
12. A cushion assembly for a vehicle seating assembly comprising:
a base part;
a seating support part;
a film disposed between the base part and the seating support part; and
an air passageway extending from an upper surface of the base part to an air mover disposed proximate a lower surface of the seating support part and including:
an air passageway portion molded into the base part;
a permeable portion disposed in the film; and
an air passageway portion molded into the seating support part, wherein the air passageway portion molded into the base part includes a first segment positioned transverse to an upper surface of the base part and extending into the base part, a second segment fluidly coupled to the first segment and extending in a direction along the upper surface of the base part and toward a central portion of the base part, and a third segment transverse to and fluidly coupled to the second segment and extending toward the air mover disposed at the lower surface of the seating support part, wherein the base part includes a foam and the seating support part includes a foam, and wherein the air passageway includes a plurality of concentrically arranged air passageways extending from an upper surface of the base part to the air mover disposed proximate a lower surface of the seating support part.
13. A method for making a cushion assembly comprising the steps of:
placing a barrier including a non-permeable portion and one or more permeable portions over a base part such that the one or more permeable portions are disposed over one or more air passageway portions in the base part;
placing the base part and the barrier in a first mold tool part of a mold tool;
closing the mold tool so that the first mold tool part and a second mold tool part form a mold tool cavity and such that one or more pegs extending from the second mold tool part protrude into the one or more permeable portions of the barrier and the one or more air passageway portions in the base part; and
injecting a foam into the mold tool cavity to mold a seating support part including one or more air passageway portions around the barrier and the base part.
14. The method for making a cushion assembly of claim 13 , wherein the first mold tool part includes an upper mold tool and wherein the second mold tool part includes a lower mold tool, and wherein the barrier includes a film.