IP Library › Granted Patent US 11,361,898
Granted Patent B2
US 11,361,898 · App. 16/546,909 · Granted Jun 14, 2022

Coil component and electronic device

Inventor: Jun Ogasawara (Takasaki, JP)
Assignee: TAIYO YUDEN CO., LTD.
H01F27/2823H01F27/022H01F27/24H01F27/292H05K1/181H05K2201/1003
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Quick Facts
Patent No.
US 11,361,898
App. No.
16/546,909
Granted
Jun 14, 2022
Kind
B2
Abstract

A coil component includes: a substrate body having a first resin part formed by a resin that contains magnetic grains, and a second resin part joined to the surface of the first resin part and formed by a material that contains resin, and whose insulation property is higher than that of the first resin part; a coil embedded in the first resin part and formed by a conductor having an insulating film; leader parts formed by the conductor and led out from the coil to the second resin part; and terminal parts connected electrically to the leader parts; wherein covered parts of the leader parts, which are covered with the insulating film, are embedded partially in the second resin part, and the second resin part is disposed between the terminal parts and the first resin part, thereby preventing shorting between the terminal parts.

Claims (21)

1. A coil component, comprising:

a substrate body having a first resin part formed by a resin that contains magnetic grains, and a second resin part joined to a surface of the first resin part and formed by a material that contains resin, and whose insulation property is higher than that of the first resin part;

a coil embedded in the first resin part and formed by a conductor having an insulating film;

leader parts formed by the conductor and led out from the coil to the second resin part; and

terminal parts connected electrically to the leader parts;

wherein covered parts of the leader parts, which are covered with the insulating film, are embedded partially in the second resin part, and the second resin part is disposed between the terminal parts and the first resin part.

2. The coil component according to claim 1 , wherein the coil component has a pair of the terminal parts, and a relationship of (3×D 1 /D 2 )<R is satisfied, where:

a shortest distance between the pair of terminal parts is given by D 1 (mm);

a sum of a shortest distance between one of the pair of terminals and the first resin part, and a shortest distance between the other terminal part and the first resin part, is given by D 2 (mm); and

a dielectric strength voltage of the second resin part is given by R (kV/mm).

3. The coil component according to claim 1 , wherein the terminal parts are constituted by non-covered parts of the leader parts which are not covered with the insulating film, and metal members joined to the non-covered parts.

4. The coil component according to claim 1 , wherein the terminal parts are constituted by non-covered parts of the leader parts which are not covered with the insulating film.

5. The coil component according to claim 1 , wherein the leader parts penetrate through a boundary between the first resin part and the second resin part at the covered part which is covered with the insulating film.

6. The coil component according to claim 1 , wherein the terminal parts are embedded in the second resin part.

7. The coil component according to claim 1 , wherein the first resin part is formed by the resin that contains metal magnetic grains.

8. The coil component according to claim 1 , wherein the second resin part is formed by a resin that does not contain magnetic grains.

9. The coil component according to claim 1 , wherein the substrate body is such that the second resin part is joined to at least two faces among surfaces of the first resin part.

10. The coil component according to claim 1 , wherein the substrate body is formed by integrally molding the first resin part and the second resin part.

11. An electronic device, comprising:

the coil component according to claim 1 ; and

a circuit board on which the coil component has been mounted.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2019
From: OGASAWARA, JUN
To: TAIYO YUDEN CO., LTD.
Reel/Frame 050124/0253 →
Priority Claims (1)
JP JP2018-163410 · Aug 31, 2018 · national
Continuity (1)
Related Publication 20200075226A1 · Mar 5, 2020