IP Library › Granted Patent US 11,370,203
Granted Patent B2
US 11,370,203 · App. 16/611,268 · Granted Jun 28, 2022

Sound-absorbing outer covering material and sound-absorbing material

Inventors: Masanori Ogawa (Tokai, JP); Makoto Fujii (Tokai, JP); Hidenobu Ito (Tokai, JP)
Assignee: NAGOYA OILCHEMICAL CO., LTD.
B32B27/12B32B27/20B32B27/30B32B2260/021B32B2262/0276
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Quick Facts
Patent No.
US 11,370,203
App. No.
16/611,268
Granted
Jun 28, 2022
Kind
B2
Abstract

A sound-absorbing membrane and a sound-absorbing material, which can improve sound absorbing performance and can improve releasability, are provided. A sound-absorbing membrane 10 includes a base sheet 11 made of a nonwoven fabric impregnated with a water-soluble polymer, and a resin film 12 made of a thermosetting resin covering one surface of the base sheet 11 , in which a thickness of the resin film 12 is 0.01 to 0.2 mm, fillers 13 are dispersed in the resin film 12 , and a whole airflow resistance is 0.2 to 5.0 kPa·s/m. A sound-absorbing material 20 includes the sound-absorbing membrane 10 , and a sound absorbing base sheet 21 made of a porous material, in which the sound-absorbing membrane 10 is laminated on a surface of the sound absorbing base sheet 21 , and then formed into a predetermined shape.

Claims (37)

1. A sound-absorbing membrane comprising:

a base sheet made of a nonwoven fabric impregnated with a water-soluble polymer; and

a resin film made of a thermosetting resin covering one surface of the base sheet,

wherein

a thickness of the resin film is 0.01 to 0.2 mm,

fillers are dispersed in the resin film, and

a whole airflow resistance of the sound-absorbing membrane is 0.2 to 5.0 kPa·s/m.

2. The sound-absorbing membrane according to claim 1 , wherein the water-soluble polymer is impregnated into the nonwoven fabric at a ratio of 0.5 to 5.0% by mass with respect to a mass per unit area of the nonwoven fabric in terms of solid content.

3. The sound-absorbing membrane according to claim 1 , wherein the nonwoven fabric is made of a synthetic fiber and/or a cellulose fiber having a softening point of 220° C. or higher.

4. The sound-absorbing membrane according to claim 1 , wherein, in the resin film, the thermosetting resin is a phenolic resin.

5. The sound-absorbing membrane according to claim 1 , wherein, in the resin film, a mixing ratio of the fillers/the thermosetting resin is 55/45 to 70/30 in a solid content ratio.

6. A sound-absorbing material comprising:

the sound-absorbing membrane according to claim 1 ; and

a sound absorbing base sheet made of a porous material,

wherein the sound-absorbing membrane is laminated on a surface of the sound absorbing base sheet, and then formed into a predetermined shape.

7. The sound-absorbing membrane according to claim 2 , wherein the nonwoven fabric is made of a synthetic fiber and/or a cellulose fiber having a softening point of 220° C. or higher.

8. The sound-absorbing membrane according to claim 2 , wherein, in the resin film, the thermosetting resin is a phenolic resin.

9. The sound-absorbing membrane according to claim 3 , wherein, in the resin film, the thermosetting resin is a phenolic resin.

10. The sound-absorbing membrane according to claim 2 , wherein, in the resin film, a mixing ratio of the fillers/the thermosetting resin is 55/45 to 70/30 in a solid content ratio.

11. The sound-absorbing membrane according to claim 3 , wherein, in the resin film, a mixing ratio of the fillers/the theii iosetting resin is 55/45 to 70/30 in a solid content ratio.

12. The sound-absorbing membrane according to claim 4 , wherein, in the resin film, a mixing ratio of the fillers/the thermosetting resin is 55/45 to 70/30 in a solid content ratio.

13. A sound-absorbing material comprising:

the sound-absorbing membrane according to claim 2 ; and

a sound absorbing base sheet made of a porous material,

wherein the sound-absorbing membrane is laminated on a surface of the sound absorbing base sheet, and then fainted into a predeteiinined shape.

14. A sound-absorbing material comprising:

the sound-absorbing membrane according to claim 3 ; and

a sound absorbing base sheet made of a porous material,

wherein the sound-absorbing membrane is laminated on a surface of the sound absorbing base sheet, and then formed into a predetermined shape.

15. A sound-absorbing material comprising:

the sound-absorbing membrane according to claim 4 ; and

a sound absorbing base sheet made of a porous material,

wherein the sound-absorbing membrane is laminated on a surface of the sound absorbing base sheet, and then formed into a predetermined shape.

16. A sound-absorbing material comprising:

the sound-absorbing membrane according to claim 5 ; and

a sound absorbing base sheet made of a porous material,

wherein the sound-absorbing membrane is laminated on a surface of the sound absorbing base sheet, and then fonned into a predetermined shape.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2020
From: OGAWA, MASANORI; FUJII, MAKOTO; ITO, HIDENOBU
To: NAGOYA OILCHEMICAL CO., LTD.
Reel/Frame 051931/0940 →
Priority Claims (1)
JP JP2017-096755 · May 15, 2017 · national
Continuity (1)
Related Publication 20200055293A1 · Feb 20, 2020
Cited By (1)
US 12,198,667