IP Library › Granted Patent US 11,371,556
Granted Patent B2
US 11,371,556 · App. 16/898,219 · Granted Jun 28, 2022

Polycrystalline diamond linear bearings

Inventors: Gregory Prevost (Spring, TX); William W. King (Houston, TX); David P. Miess (Spring, TX); Michael R. Reese (Houston, TX)
Assignee: XR Reserve LLC
F16C29/02F16C33/043F16C2206/04F16C2240/54
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Quick Facts
Patent No.
US 11,371,556
App. No.
16/898,219
Granted
Jun 28, 2022
Kind
B2
Abstract

Linear bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with diamond solvent-catalyst bearing. Also provided are methods of making and using linear bearing assemblies.

Claims (35)

1. A linear bearing assembly, the assembly comprising:

a linear bearing comprising a polycrystalline diamond bearing element, wherein the polycrystalline diamond bearing element has a polycrystalline diamond bearing surface, the polycrystalline diamond bearing surface having a surface finish of at most 20 μin Ra;

an opposing component, the opposing component having a metal bearing surface thereon, the metal bearing surface comprising a metal containing at least 2 weight percent of diamond solvent-catalyst based on a total weight of the metal;

wherein the linear bearing is movably coupled with the opposing component such that the polycrystalline diamond bearing surface is engaged with the metal bearing surface.

2. The assembly of claim 1 , wherein the polycrystalline diamond bearing surface has a surface finish of less than 2 μin Ra.

3. The assembly of claim 1 , wherein the metal bearing surface is hardened, plated, coated, or cladded.

4. The assembly of claim 1 , wherein the metal of the metal bearing surface comprises from 55 to 100 wt. % of the diamond solvent-catalyst based on the total weight of the metal.

5. The assembly of claim 1 , wherein the diamond solvent-catalyst is selected from the group consisting of: iron, cobalt, nickel, ruthenium, rhodium, palladium, chromium, manganese, copper, titanium, tantalum, and combinations thereof.

6. The assembly of claim 1 , wherein the metal is softer than a superhard material.

7. The assembly of claim 1 , wherein the linear bearing assembly is lubricated.

8. The assembly of claim 1 , wherein the linear bearing assembly is non-lubricated.

9. The assembly of claim 1 , wherein the polycrystalline diamond bearing surface is in direct contact with the metal bearing surface.

10. The assembly of claim 1 , wherein a fluid film is positioned between the polycrystalline diamond bearing surface and the metal bearing surface.

11. The assembly of claim 1 , wherein the polycrystalline diamond bearing surface is flush with a surface of a body of the linear bearing.

12. The assembly of claim 1 , wherein the polycrystalline diamond bearing surface is raised above a surface of a body of the linear bearing.

13. The assembly of claim 1 , wherein the polycrystalline diamond bearing surface is planar, convex, or concave.

14. The assembly of claim 1 , wherein the polycrystalline diamond bearing element is positioned such that a surface of a body of the linear bearing is maintained in a spaced-apart relationship from the metal bearing surface.

15. The assembly of claim 1 , wherein the polycrystalline diamond bearing element is raised above a surface of a body of the linear bearing, and wherein the metal bearing surface is a concavity in the opposing component.

16. The assembly of claim 1 , wherein the linear bearing has a second opposing bearing surface thereon, wherein the opposing component has a second polycrystalline diamond bearing element thereon, and wherein a polycrystalline diamond bearing surface of the second polycrystalline diamond bearing element is engaged with the second opposing bearing surface.

17. The assembly of claim 1 , wherein the linear bearing is a hollow cylinder including an annulus, wherein the opposing component is a tubular positioned within the annulus of the hollow cylinder, and wherein an outer surface of the tubular is the metal bearing surface.

18. The assembly of claim 1 , wherein the opposing component is a hollow cylinder with the metal bearing surface defining an annulus of the hollow cylinder, wherein the linear bearing is a tubular positioned within the annulus of the hollow cylinder.

19. The assembly of claim 1 , wherein the polycrystalline diamond bearing element has at least one curved or beveled edge.

20. A method of bearing load, the method comprising:

providing a linear bearing comprising a polycrystalline diamond bearing element, wherein the polycrystalline diamond bearing element has a polycrystalline diamond bearing surface having a surface finish of at most 20 μin Ra;

providing an opposing component having a metal bearing surface thereon, the metal bearing surface comprising a metal containing at least 2 weight percent of diamond solvent-catalyst based on a total weight of the metal;

movably coupling the linear bearing with the opposing component such that the polycrystalline diamond bearing surface is engaged with the metal bearing surface.

21. The assembly of claim 1 , further comprising:

wherein the linear bearing comprises a plurality of polycrystalline diamond bearing elements, wherein each polycrystalline diamond bearing element has a polycrystalline diamond bearing surface with a surface finish of at most 20 μin Ra;

wherein the linear bearing is movably coupled with the opposing component such that each of the polycrystalline diamond bearing surfaces are engaged with the metal bearing surface.

22. The assembly of claim 1 , wherein engagement between the linear bearing and the opposing component exhibits a coefficient of friction of less than 0.1.

23. The assembly of claim 1 , wherein the polycrystalline bearing element comprises a polycrystalline diamond compact.

24. A linear bearing assembly, the assembly comprising:

a linear bearing comprising a polycrystalline diamond bearing element, wherein the polycrystalline diamond bearing element has a polycrystalline diamond bearing surface, the polycrystalline diamond bearing surface having a surface finish of at most 20 μin Ra;

an opposing component, the opposing component having a metal bearing surface thereon, the metal bearing surface comprising a metal containing at least 2 weight percent of iron, cobalt, nickel, ruthenium, rhodium, palladium, chromium, manganese, copper, titanium, tantalum, or combinations thereof, based on a total weight of the metal;

wherein the linear bearing is movably coupled with the opposing component such that the polycrystalline diamond bearing surface is engaged with the metal bearing surface.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY TYPE FROM APPLICATION NUMBER 11371556 TO PATENT NUMBER 11371556 PREVIOUSLY RECORDED AT REEL: 061466 FRAME: 0353. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 20, 2023
From: XR DOWNHOLE LLC
To: XR RESERVE LLC
Reel/Frame 064399/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2022
From: MIESS, DAVID P.; PREVOST, GREGORY; KING, WILLIAM W.; REESE, MICHAEL R.
To: XR DOWNHOLE LLC
Reel/Frame 061438/0285 →
Continuity (6)
Continuation In Part 16425758 · May 29, 2019
Continuation In Part 16049631 · Jul 30, 2018
Continuation In Part 16049588 · Jul 30, 2018
Continuation In Part 16049617 · Jul 30, 2018
Continuation In Part 16049608 · Jul 30, 2018
Related Publication 20200378440A1 · Dec 3, 2020