Pressure-sensing bleed-back control valve with improved sealing
View Patent ↗A novel seal is provided along with a valve for implementing the seal in the form of a hemostatic catheterization valve. A pressure-sensing form of the hemostatic valve is also provided. The novel seal includes a pair of cooperating conical gaskets divided through their apexes into a plurality of edge-abutting semi-conical flaps. The seals are angularly fixed in orientation relative to each other using registering structures such as complementary tabs and sockets. More specifically, the seams where the semi-conical flaps abut are angularly off-set between the two conical gaskets by a predetermined amount.
1. A seal for a bleed-back control valve, comprising:
a downstream conical gasket having a conical wall comprising a blunted apex at a downstream end and a base flange at an upstream end, the conical wall of the downstream conical gasket being divided through the blunted apex of the downstream conical gasket into a plurality of edge-abutting semi-conical flaps defining seams, the base flange having at least one first registering structure disposed on an upstream surface of the downstream conical gasket; and
an upstream conical gasket having a conical wall comprising a blunted apex at a downstream end and a base flange at an upstream end, the conical wall of the upstream conical gasket being divided through the blunted apex of the upstream conical gasket into a plurality of edge-abutting semi-conical flaps defining seams, the base flange of the upstream conical gasket having at least one second registering structure disposed on a downstream surface of the upstream conical gasket complementary to, and thus adapted to engage, the at least one first registering structure disposed on the upstream surface of the downstream conical gasket, wherein the seams of the upstream conical gasket are angularly off-set from the seams of the downstream conical gasket by a predetermined amount.
2. The seal of claim 1 , wherein the engagement of the at least one first registering structure and the at least one second registering structure fixes the angular off-set of the seams of the upstream conical gasket relative to the seams of the downstream conical gasket.
3. The seal of claim 1 , wherein the conical walls of the upstream and downstream conical gaskets abut each other when the at least one second registering structure of the upstream conical gasket engages the at least one first registering structure of the downstream conical gasket.
4. The seal of claim 1 , wherein the base flanges of the upstream and downstream conical gaskets are simultaneously receivable in a mounting relation by a complementary mounting groove of a valve body.
5. The seal of claim 1 , wherein the plurality of edge-abutting semi-conical flaps of the upstream and downstream conical gaskets are elastically spreadable to receive a catheter in a dynamically sealing relation as the catheter moves through the apexes of the upstream and downstream conical gaskets.
6. The seal of claim 1 , wherein the plurality of edge-abutting semi-conical flaps of the upstream and downstream conical gaskets are elastically spreadable to receive a catheter in a statically sealing relation as the catheter is stationarily disposed in the apexes of the upstream and downstream conical gaskets.
7. The seal of claim 1 , wherein the upstream and downstream conical gaskets are structurally identical.
8. The seal of claim 7 , wherein the upstream conical gasket includes the at least one registering structure having a register tab on one surface of the base flange of the upstream conical gasket and the at least one registering structure having a register socket on an opposing surface of the base flange of the upstream conical gasket such that the register tab and the register socket are angularly off-set from each other by a predetermined amount.
9. The seal of claim 8 , wherein the angular off-set is between 1° and 59°, or about 15°+/−5°.
10. The seal of claim 1 , wherein the plurality of edge-abutting semi-conical flaps of the upstream and/or downstream conical gaskets each comprise four or six semi-conical flaps.
11. The seal of claim 1 , wherein each seam terminates in a circular through-hole.
12. The seal according to claim 1 , wherein the at least one first registering structure comprises two registering structures, wherein one of the two first registering structures is a registering tab, and one of the two first registering structures is a socket.
13. The seal according to claim 1 , wherein the at least one second registering structure comprising two registering structures, wherein one of the two second registering structures is a registering tab, and one of the two second registering structures is a socket.
14. A valve, comprising:
a valve body comprising an inner luminal wall extending from an upstream opening to a downstream opening;
a downstream conical gasket having a conical wall comprising a blunted apex at a downstream end and a base flange at an upstream end, the conical wall of the downstream conical gasket being divided through the blunted apex of the downstream conical gasket into a plurality of edge-abutting semi-conical flaps defining seams, the base flange having at least one first registering structure disposed on an upstream surface of the downstream conical gasket;
an upstream conical gasket having a conical wall comprising a blunted apex at a downstream end and a base flange at an upstream end, the conical wall of the upstream conical gasket being divided through the blunted apex of the upstream conical gasket into a plurality of edge-abutting semi-conical flaps defining seams, the base flange of the upstream conical gasket having at least one second registering structure disposed on a downstream surface of the upstream conical gasket complementary to, and thus adapted to engage, the at least one first registering structure disposed on the upstream surface of the downstream conical gasket, wherein the seams of the upstream conical gasket are angularly off-set from the seams of the downstream conical gasket by a predetermined amount;
a mounting groove in the inner luminal wall sized to simultaneously receive the base flanges of the upstream and downstream conical gaskets in a mounted relation; and
a frustoconical valve seat supportively receiving a downstream surface of the conical wall of the downstream conical gasket, the frustoconical valve seat defining an orifice in fluid communication with a space defined by the inner luminal wall of the valve body, wherein the blunted apex of the downstream conical gasket protrudes through the orifice.
15. The valve of claim 14 , further comprising a cylindrical seal disposed upstream of both the upstream and downstream conical gaskets, wherein a central through-hole of the cylindrical seal is aligned and in fluid communication with a lumen defined by the inner luminal wall of the valve body.
16. The valve of claim 15 , further comprising a threaded compression fitting in axially compressive communication with the cylindrical seal such that compression of the cylindrical seal is controllable through turning the threaded compression fitting.
17. The valve of claim 16 , wherein the central through-hole of the cylindrical seal is sized to slidably receive a catheter in an uncompressed state, and to lockably receive a catheter in a compressed state.
18. The valve of claim 17 , further comprising a threaded mount fixedly co-operable with a mountable needle.
19. The valve of claim 18 , further comprising a sidearm flush port in fluid communication with a portion of the lumen which is downstream of the upstream and downstream conical gaskets.
20. The valve of claim 14 , further comprising a pressure transducer in pressure communication with a lumen, defined by the inner luminal wall of the valve body, downstream of the downstream conical gasket.