IP Library › Granted Patent US 11,390,031
Granted Patent B2
US 11,390,031 · App. 16/092,886 · Granted Jul 19, 2022

Additive manufacturing system and method for post-processing

Inventors: Alejandro Manuel De Pena (Sant Cugat del Valles, ES); Scott White (Boise, ID); Sergio Puigardeu Aramendia (Corvallis, OR); Carmen Blasco (Sant Cugat del Valles, ES)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/393B29C64/386B33Y10/00B33Y30/00B33Y50/02G05B19/4099G05B2219/35134G05B2219/49007
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Quick Facts
Patent No.
US 11,390,031
App. No.
16/092,886
Granted
Jul 19, 2022
Kind
B2
Abstract

A controller-implemented method of controlling a three dimensional (3D) printing process, comprises presenting printing options ( 20 ) of the 3D printing process at a user interface ( 16 ); accepting settings ( 22 ) from the user interface ( 16 ) based on the presented printing options ( 20 ); determining a printing instruction ( 24 ) based on the settings ( 22 ), the printing instruction ( 24 ) to be used to manufacture a three-dimensional (3D) object; and determining a post-processing instruction ( 26 ) based on the settings ( 22 ), the post-processing instruction ( 26 ) to be used in post-processing the 3D object.

Claims (34)

1. An additive manufacturing system, the system comprising:

a user interface to obtain printing and post-processing options from a three- dimensional printer and post-processing unit, the user interface to then receive user selection of printing and post-processing options from a user;

a three-dimensional (3D) printer and a build unit, the 3D printer to provide the printing options to the user interface and receive user-selected options from the user interface, the 3D printer to then produce a specified object using the user-selected options; and

a post-processing unit to receive user-selected options from the user interface and conduct post-processing of the object using the user-selected options;

wherein a memory for storing instructions based on the user-selected options is provided in the build unit,

the system further comprising a first communication link between the 3D printer and the build unit, and a second communication link between the build unit and the post-processing unit, wherein the first and second communication links are to transmit post-processing instructions based on the user-selected options to the post-processing unit when the build unit is transferred from the 3D printer to the post-processing unit.

2. The system of claim 1 , wherein the user interface is incorporated in the 3D printer.

3. The system of claim 1 , wherein the build unit comprises a trolley moveable between the 3D printer and the post-processing unit.

4. The system of claim 1 , wherein the post-processing options comprise time allotted for cooling before uncaking, active cooling settings and material removal rate.

5. A controller-implemented method of controlling a three dimensional (3D) printing process, the method comprising:

at a user interface, querying a 3D printer and post-processing unit to obtain available printing options and post-processing options for the 3D printing process;

presenting the printing and post-processing options of the 3D printing process at the user interface to provide a single end-to-end control over all printing and post-processing steps for a print job in the user interface;

accepting user input at the user interface comprising settings based on the presented printing and post-processing options;

determining a printing instruction for the print job based on the user input settings, the printing instruction to be used to manufacture a three-dimensional (3D) object;

determining a post-processing instruction for the print job based on the user-input settings, the post-processing instruction to be used in post-processing the 3D object; and

providing the printing and post-processing instructions based on the user-input setting for the print job to a system to manufacture the 3D object accordingly;

moving a build unit between the 3D printer and the post-processing unit, the build unit comprising a build platform on which a 3D object is formed by the 3D printer and storage for the post-processing instructions; and

wherein providing the printing and post-processing instructions to the system to manufacture the 3D object comprises, with an interface of the moveable build unit, forming a communications link by interfacing the storage with the post-processing unit when the moveable build unit is moved to the post-processing unit, the interface providing the post-processing instructions from the storage to the post-processing unit.

6. The method of claim 5 , wherein presenting the printing and post-processing options comprises presenting descriptions of printing and post-processing parameters for a plurality of print modes.

7. The method of claim 6 , wherein presenting the printing and post-processing options comprises presenting a menu for at least one of selecting and setting printing and post-processing parameters or selecting and setting one of a number of printing and post-processing profiles, each profile including a number of parameters.

8. The method of claim 5 , wherein the user interface is incorporated in the build unit moveable between the 3D printer and a post-processing unit.

9. The method of claim 5 , wherein a post-processing job specified by the post-processing instruction comprises parameters for at least one of: cooling and uncaking the 3D object.

10. The method of claim 5 , wherein the user interface is incorporated in the 3D printer.

11. The method of claim 5 , wherein the printing options comprise parameter options, include at least one of: a material selection option; a print time model option; a print mode option; a layer thickness option; a shrinkage compensation option; a thermal print option; a mechanical print option; an imaging print option; a cooling profile option; a cooling speed option; an active cooling option; or a combination thereof.

12. The method of claim 5 , wherein the post-processing instruction comprises one of: time allotted for cooling before uncaking, active cooling settings and material removal rate.

13. The method of claim 5 , wherein the settings comprise a cooling period with specific temperature plateaus to achieve a minimum mechanical stability in the 3D object.

14. A system for additive manufacturing, the system comprising:

a user interface to receive a number of printing and post-processing options available in a three-dimensional (3D) printer and post-processing unit, present the printing and post- processing options to a user, wherein the user interface is to provide thereby a single end-to- end control over all printing and post-processing steps for a print job, the user interface further to receive user input defining a printing and post-processing profile based on user- selected options from among the printing and post-processing options; and

a processor to determine system end-to-end instructions for the print job based on the user input, the instructions to be used to manufacture a three-dimensional (3D) object of the print job;

a communications link to output instructions for execution by the 3D printer and post-processing unit; and

a build unit moveable between the three-dimensional (3D) printer and the post-processing unit, the build unit comprising a build platform on which a 3D object is formed by the 3D printer and storage for post-processing instructions from the end-to-end instructions, wherein the communications link comprises an interface for interfacing the storage with the post-processing unit when the moveable build unit is moved to the post-processing unit, the interface providing the post-processing instructions to the post-processing unit.

15. The system of claim 14 , further comprising a cooling unit.

16. The system of claim 14 , wherein the user interface is incorporated in the 3D printer.

17. The system of claim 14 , wherein the user interface is incorporated in the moveable build unit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2018
From: HP PRINTING AND COMPUTING SOLUTIONS, S.L.U
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 047715/0972 →
Continuity (1)
Related Publication 20190202132A1 · Jul 4, 2019
Cited By (1)
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