IP Library Granted Patent US 11,394,035
Granted Patent B2
US 11,394,035 · App. 16/500,906 · Granted Jul 19, 2022

Refuelable battery for the electric grid and method of using thereof

Inventors: Mateo Cristian Jaramillo (San Francisco, CA); Ian Salmon McKay (Seattle, WA); William Henry Woodford (Cambridge, MA)
Assignee: FORM ENERGY, INC.
H01M6/5077H01M6/52H01M50/70
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Quick Facts
Patent No.
US 11,394,035
App. No.
16/500,906
Granted
Jul 19, 2022
Kind
B2
Abstract

Systems and methods of the various embodiments may provide a refuelable battery for the power grid to provide a sustainable, cost-effective, and/or operationally efficient solution to energy source variability and/or energy demand variability. In particular, the systems and methods of the various embodiments may provide a refuelable primary battery solution that addresses bulk seasonal energy storage needs, variable demand needs, and other challenges.

Claims (29)

1. A refuelable battery, comprising:

a battery chamber comprising:

an electrode support configured to support an electrode material within the battery chamber;

a first access port configured to allow placement of reprocessed electrode material within the battery chamber and on the electrode support;

a second access port;

a filter area accessible by the second access port; and

a circulation pump configured to circulate the electrolyte through the filter area,

wherein the filter area is configured to trap expended electrode material generated from the electrode material while the refuelable battery is operating in a discharge mode for removal of the expended electrode material from the battery chamber via the second access port,

wherein the filter area is fluidically isolated from a portion of the battery chamber such that the electrolyte does not circulate into or out of the filter area from the portion during the removal of the expended electrode material, and

wherein the reprocessed electrode material is generated from the expended electrode material.

2. The refuelable battery of claim 1 , wherein:

the electrode support is an anode support;

the electrode material is an anode material; and

the expended electrode material is oxidized anode material generated from the anode material while the refuelable battery is operating in the discharge mode.

3. The refuelable battery of claim 2 , further comprising:

an anode supported on the anode support;

an air inlet in the battery chamber configured to provide air into the battery chamber; and

an electrolyte within the battery chamber in contact with the anode.

4. The refuelable battery of claim 3 , wherein the anode material comprises at least one of iron, zinc, aluminum, or magnesium.

5. The refuelable battery of claim 3 , wherein the anode material comprises an iron alloy.

6. The refuelable battery of claim 5 , wherein the iron alloy comprises iron and one or more of zinc, aluminum, magnesium, and carbon.

7. The refuelable battery of claim 3 , wherein the anode material comprises a zinc alloy, an aluminum alloy, or a magnesium alloy.

8. The refuelable battery of claim 3 , wherein the filter area is configured to trap the oxidized anode material.

9. The refuelable battery of claim 8 , wherein the filter area comprises a foam seeded with calcium hydroxide.

10. The refuelable battery of claim 3 , further comprising a carbon dioxide scrubber coupled to the air inlet.

11. The refuelable battery of claim 1 , wherein:

the electrode support is a cathode support;

the electrode material is a cathode material; and

the expended electrode material is reduced cathode material generated from the cathode material while the refuelable battery is operating in the discharge mode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2023
From: JARAMILLO, MATEO CRISTIAN; MCKAY, IAN SALMON; WOODFORD, WILLIAM HENRY
To: FORM ENERGY, INC.,
Reel/Frame 063794/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2022
From: JARAMILLO, MATEO CRISTIAN; MCKAY, IAN SALMON; WOODFORD, WILLIAM HENRY
To: FORM ENERGY, INC.
Reel/Frame 060119/0192 →
Continuity (2)
Provisional Application 62482639 · Apr 6, 2017
Related Publication 20200136153A1 · Apr 30, 2020