IP Library › Granted Patent US 11,414,798
Granted Patent B2
US 11,414,798 · App. 17/015,399 · Granted Aug 16, 2022

Fibrous structures

Inventors: David William Cabell (Cincinnati, OH); Paul Dennis Trokhan (Hamilton, OH); Steven Lee Barnholtz (West Chester, OH)
Assignee: The Procter & Gamble Company
D04H5/02D04H1/425D04H1/435D04H1/43825D04H1/43835D04H1/732D21H13/10D21H27/002Y10T428/268
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Quick Facts
Patent No.
US 11,414,798
App. No.
17/015,399
Granted
Aug 16, 2022
Kind
B2
Abstract

Fibrous structures containing a mixture of three or more different fibrous elements (filaments and/or fibers) are provided.

Claims (26)

1. A non-wet-laid layered fibrous structure comprising at least three layers, wherein the fibrous structure comprises:

a. a first layer comprising a non-thermoplastic first fibrous element comprising a hydroxyl polymer selected from the group consisting of: polyvinyl alcohol, polyvinyl alcohol derivatives, and mixtures thereof, wherein the first fibrous element exhibits a length of 10.16 cm or greater and a length to average diameter ratio of greater than 2000, wherein the first fibrous element is a first monocomponent filament;

b. a second fibrous element different from the first fibrous element, wherein the second fibrous element exhibits a length of less than 5.08 cm, wherein the second fibrous element is a wood pulp fiber; and

c. a third layer comprising a third fibrous element different from the first and second fibrous elements, wherein the third fibrous element comprising a hydroxyl polymer selected from the group consisting of: starch, starch derivatives, and mixtures thereof, wherein the third fibrous element exhibits a length of 10.16 cm or greater and a length to average diameter ratio of greater than 2000, wherein the third fibrous element is a second monocomponent filament.

2. The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the first fibrous element exhibits a weight average molecular weight of greater than about 10,000 g/mol.

3. The non-wet-laid layered fibrous structure according to claim 1 wherein the first fibrous element exhibits an average diameter of less than 25 μm.

4. The non-wet-laid layered fibrous structure according to claim 1 wherein the first fibrous element exhibits an average diameter of less than 25 μm to greater than 1 μm.

5. The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of greater than about 10,000 g/mol.

6. The non-wet-laid layered fibrous structure according to claim 5 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of greater than about 100,000 g/mol.

7. The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of from about 10,000 g/mol to about 40,000,000 g/mol.

8. The non-wet-laid layered fibrous structure according to claim 1 wherein the third fibrous element exhibits an average diameter of less than 25 μm.

9. The non-wet-laid layered fibrous structure according to claim 8 wherein the third fibrous element exhibits an average diameter of less than 10 μm.

10. The non-wet-laid layered fibrous structure according to claim 1 wherein the third fibrous element exhibits an average diameter of less than 25 μm to greater than 1 μm.

11. A non-wet-laid layered fibrous structure comprising at least three layers, wherein the fibrous structure comprises:

a. a first layer comprising a non-thermoplastic, non-cellulose-containing, first fibrous element comprising a starch filament that exhibits a length of 10.16 cm or greater;

b. a second layer comprising a second fibrous element different from the first fibrous element, wherein the second fibrous element exhibits a length of less than 5.08 cm, wherein the second fibrous element is a wood pulp fiber; and

c. a third layer comprising a third fibrous element different from the first and second fibrous elements, wherein the third fibrous element comprising a polyvinyl alcohol filament.

12. The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 10,000 g/mol.

13. The non-wet-laid layered fibrous structure according to claim 12 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 100,000 g/mol.

14. The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 10,000 g/mol to about 40,000,000 g/mol.

15. The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament exhibits an average diameter of less than 25 μm.

16. The non-wet-laid layered fibrous structure according to claim 15 wherein the starch filament exhibits an average diameter of less than 10 μm.

17. The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament exhibits an average diameter of less than 25 μm to greater than 1 μm.

18. The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament comprises a polyvinyl alcohol that exhibits a weight average molecular weight of greater than about 10,000 g/mol.

19. The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament exhibits an average diameter of less than 25 μm.

20. The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament exhibits an average diameter of less than 25 μm to greater than 1 μm.

Continuity (7)
Division 12170557 · Jul 10, 2008
Provisional Application 61065319 · Feb 11, 2008
Provisional Application 60959884 · Jul 17, 2007
Provisional Application 60959813 · Jul 17, 2007
Provisional Application 60959885 · Jul 17, 2007
Provisional Application 60959809 · Jul 17, 2007
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