IP Library › Granted Patent US 11,415,629
Granted Patent B2
US 11,415,629 · App. 16/587,968 · Granted Aug 16, 2022

Relay coil drive circuit

Inventors: Kyle B. Adkins (Oak Creek, WI); Andrew E. Carlson (Franklin, WI)
Assignee: Rockwell Automation Technologies, Inc.
G01R31/3274G01R31/3278H01H9/16H01H9/56H01H47/002H01H47/02H01H47/22H02P1/10H03K17/18H01H2047/008
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,415,629
App. No.
16/587,968
Granted
Aug 16, 2022
Kind
B2
Abstract

A relay device may include an armature that moves between a first position that electrically couples the armature to a first contact and a second position that electrically couples the armature to a second contact. The relay device may also include a relay coil that receives a voltage to magnetize the relay coil, thereby causing the armature to move from the first position to the second position. The relay device may also include a drive circuit that couple the voltage to the relay coil, such that the voltage is higher than a rated voltage associated with the relay coil.

Claims (32)

1. A relay device, comprising:

an armature configured to move between a first position that electrically couples the armature to a first contact and a second position that electrically couples the armature to a second contact;

a relay coil configured receive a voltage configured to magnetize the relay coil, thereby causing the armature to move from the first position to the second position; and

a drive circuit configured to couple the voltage to the relay coil, wherein the voltage is higher than a rated voltage associated with the relay coil, wherein the drive circuit is configured to output a constant current to the relay coil, and wherein the drive circuit comprises:

a switching device associated with a first temperature coefficient; and

a Zener diode configured to couple to the switching device, the Zener diode having a second temperature coefficient that is different than the first temperature coefficient to maintain the constant current in the relay coil during a change in temperature.

2. The relay device of claim 1 , wherein the voltage is approximately between four and five times the rated voltage.

3. The relay device of claim 1 , wherein the drive circuit comprises:

a first voltage source configured to output the rated voltage to the relay coil; and

a second voltage source configured output an additional voltage.

4. The relay device of claim 3 , wherein the drive circuit comprises a switch configured to couple the second voltage source to the relay coil.

5. The relay device of claim 4 , wherein the switch is configured to uncouple the second voltage source from the relay coil after the armature moves from the first position to the second position.

6. The relay device of claim 1 , wherein the drive circuit is configured to output a constant current to the relay coil.

7. The relay device of claim 1 , wherein the Zener diode is configured to offset a change in a property of the switching device due to the change in temperature.

8. The relay device of claim 1 , wherein the first temperature coefficient corresponds to a base-to-emitter temperature coefficient.

9. A circuit, comprising: a voltage source; a coil configured receive a voltage output by the voltage source, wherein the voltage is configured to magnetize the coil, thereby causing an armature to move from a first position to a second position, and wherein the voltage is greater than a voltage rating associated with the coil, a Zener diode configured to couple to the voltage source; and a switching device configured to couple the voltage source to the coil, wherein the switching device is configured to couple to the Zener diode, wherein a first temperature coefficient of the Zener diode is different from a second temperature coefficient of the switching device to maintain providing a constant current to the coil during a change in temperature.

10. The circuit of claim 9 , wherein the voltage is approximately between four and five times the voltage rating.

11. The circuit of claim 9 , wherein the voltage source comprises:

a first voltage source configured to output the voltage rating to the coil; and

a second voltage source configured output an additional voltage to the coil.

12. The circuit of claim 11 , wherein the circuit comprises a switch configured to couple the second voltage source to the coil.

13. The circuit of claim 12 , wherein the switch is configured to uncouple the second voltage source from the coil after the armature moves from the first position to the second position.

14. The circuit of claim 11 , wherein the first temperature coefficient of the Zener diode is configured to offset the second temperature coefficient of the switching device.

15. The circuit of claim 9 , wherein the Zener diode is coupled to a gate of the switching device.

16. A method, comprising:

coupling, via a circuit, a first voltage source to a coil, wherein the coil is configured receive a first voltage output via the first voltage source, wherein the first voltage is configured to magnetize the coil, thereby causing an armature to move from a first position to a second position;

coupling, via the circuit, a second voltage source to the coil, wherein the coil is configured receive a second voltage output via the second voltage source; and

uncoupling, via the circuit, the second voltage source from the coil after the armature moves from the first position to the second position, wherein the first voltage source remains coupled to the coil after the second voltage source is uncoupled from the coil.

17. The method of claim 16 , wherein the first voltage corresponds to a voltage rating of the coil.

18. The method of claim 16 , wherein the second voltage corresponds a value greater than to a voltage rating of the coil.

19. The method of claim 16 , wherein the coil is configured to receive four to five times a voltage rating of the coil when the first voltage source and the second voltage source is coupled to the coil.

20. The method of claim 16 , wherein the coil is configured to receive a constant current from the first voltage source and the second voltage source, and wherein a coil voltage of the coil automatically adjusts to maintain consistent operation with the constant current.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2019
From: CARLSON, ANDREW E.; ADKINS, KYLE B.
To: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
Reel/Frame 050646/0001 →
Continuity (1)
Related Publication 20210096185A1 · Apr 1, 2021