IP Library › Granted Patent US 11,417,515
Granted Patent B2
US 11,417,515 · App. 16/632,164 · Granted Aug 16, 2022

Methods for depositing blocking layers on metal surfaces

Inventors: Bhaskar Jyoti Bhuyan (San Jose, CA); Mark Saly (Santa Clara, CA); Lakmal C. Kalutarage (San Jose, CA); Thomas Knisley (Livonia, MI)
Assignee: APPLIED MATERIALS, INC.
H01L21/0217C23C16/0245C23C16/308C23C16/45525H01L21/0228H01L21/02118H01L21/02211H01L21/02315H01L21/31138
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Quick Facts
Patent No.
US 11,417,515
App. No.
16/632,164
Granted
Aug 16, 2022
Kind
B2
Abstract

Methods of enhancing selective deposition are described. In some embodiments, a blocking layer is deposited on a metal surface before deposition of a dielectric. In some embodiments, a metal surface is functionalized to enhance or decrease its reactivity.

Claims (18)

1. A method of selectively depositing a blocking layer, the method comprising exposing a substrate having a metal surface and a dielectric surface to an alkyne and a nitrogen reactant to form a blocking layer selectively on the metal surface, the nitrogen reactant comprising an azide or a nitrile oxide, wherein the alkyne comprises at least one compound with a general formula SiR 4 , where each R is independently selected from C1-C18 alkyl, aryl, or alkynyl groups provided that at least one R is alkynyl.

2. The method of claim 1 , wherein the metal surface comprises copper.

3. The method of claim 1 , further comprising cleaning the metal surface with a hydrogen plasma before exposing the substrate to the alkyne or nitrogen reactant.

4. The method of claim 1 , wherein the alkyne comprises two or more alkyne moieties.

5. The method of claim 1 , wherein the azide comprises two or more azide moieties.

6. The method of claim 1 , wherein the azide comprises at least one compound with a general formula SiR 4 , where each R is independently selected from C1-C18 alkyl, aryl, or azide groups provided that at least one R is azide.

7. The method of claim 1 , wherein the nitrogen reactant comprises substantially no nitrile oxides.

8. The method of claim 1 , further comprising selectively depositing a silicon nitride layer on the dielectric surface.

9. The method of claim 8 , further comprising repeatedly removing the blocking layer and exposing the substrate to the alkyne and nitrogen reactant to selectively block the metal surface and depositing a silicon nitride film selectively on the dielectric surface to form a silicon nitride film of a predetermined thickness, where the blocking layer is removed from the substrate by sequential exposure of the substrate to an oxygen plasma and a hydrogen plasma.

10. A method of selectively depositing a blocking layer, the method comprising exposing a substrate having a metal surface and a dielectric surface to an alkyne and a nitrogen reactant to form a blocking layer selectively on the metal surface, the nitrogen reactant comprising an azide and optionally a nitrile oxide, wherein the azide comprises at least one compound with a general formula SiR 4 , where each R is independently selected from C1-C18 alkyl, aryl, or azide groups provided that at least one R is azide.

11. The method of claim 10 , wherein the metal surface comprises copper.

12. The method of claim 10 , further comprising cleaning the metal surface with a hydrogen plasma before exposing the substrate to the alkyne or nitrogen reactant.

13. The method of claim 10 , wherein the alkyne comprises two or more alkyne moieties.

14. The method of claim 10 , wherein the alkyne comprises at least one compound with a general formula SiR 4 , where each R is independently selected from C1-C18 alkyl, aryl, or alkynyl groups provided that at least one R is alkynyl.

15. The method of claim 10 , wherein the azide comprises two or more azide moieties.

16. The method of claim 10 , wherein the nitrogen reactant comprises substantially no nitrile oxides.

17. The method of claim 10 , further comprising selectively depositing a silicon nitride layer on the dielectric surface.

18. The method of claim 17 , further comprising repeatedly removing the blocking layer and exposing the substrate to the alkyne and nitrogen reactant to selectively block the metal surface and depositing a silicon nitride film selectively on the dielectric surface to form a silicon nitride film of a predetermined thickness, where the blocking layer is removed from the substrate by sequential exposure of the substrate to an oxygen plasma and a hydrogen plasma.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2020
From: BHUYAN, BHASKAR JYOTI; SALY, MARK; KALUTARAGE, LAKMAL C.; KNISLEY, THOMAS
To: APPLIED MATERIALS, INC.
Reel/Frame 051998/0233 →
Continuity (2)
Provisional Application 62533890 · Jul 18, 2017
Related Publication 20200234943A1 · Jul 23, 2020