IP Library › Granted Patent US 11,421,830
Granted Patent B2
US 11,421,830 · App. 16/953,683 · Granted Aug 23, 2022

Lens-fitted retrofit LED lamp system

Inventors: Brian Robert Moon (Woodbridge, VA); John W. Luhrs (Marietta, GA)
F21K9/233F21K9/69F21V17/06F21V17/16F21W2131/406F21Y2115/10
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Quick Facts
Patent No.
US 11,421,830
App. No.
16/953,683
Granted
Aug 23, 2022
Kind
B2
Abstract

The disclosure describes systems and methods for retrofitting a light fixture using a lens-fitted retrofit assembly. The lens-fitted retrofit assembly is attached anterior to the LED lamp engine. A lens-fitted retaining adapter of the lens-fitted retrofit assembly includes at least one curved portion that matches a radius of curvature of a lens holder of the light fixture. The lens-fitted retrofit assembly is held into the light fixture based at least in part on the lens-fitted retaining adapter and the lens holder.

Claims (38)

1. An LED lamp system that retrofits into a light fixture, comprising:

an LED lamp engine;

a lens-fitted retrofit assembly attached anterior to the LED lamp engine; and

a lens-fitted retaining adapter of the lens-fitted retrofit assembly, the lens-fitted retaining adapter comprising an anterior-facing protrusion comprising a notch that secures the lens-fitted retaining adapter aligned in place relative to a lens holding clip of a lens holder of the light fixture, and

wherein the LED lamp system is held into the light fixture based at least in part on the lens-fitted retaining adapter and the lens holder.

2. The LED lamp system of claim 1 , wherein the lens holder comprises a lens-shaped recess.

3. The LED lamp system of claim 1 , wherein the lens-fitted retrofit assembly further comprises an accessory retainer.

4. The LED lamp system of claim 3 , wherein the accessory retainer comprises a magnetic or ferromagnetic metal backplate that magnetically holds a magnetic or ferromagnetic metal front-plate.

5. The LED lamp system of claim 3 , wherein the accessory retainer holds at least one of: a lens, a light-shaping diffusion film, a holographic diffusion film, and a color filter.

6. The LED lamp system of claim 3 , wherein the accessory retainer attaches anterior to the lens-fitted retaining adapter.

7. The LED lamp system of claim 1 , further comprising a base socket adapter that electrically connects the LED lamp engine to an electrical power output of the light fixture.

8. An LED lamp system that retrofits into a PAR lighting fixture, comprising:

an LED lamp engine comprising at least one LED light source;

a lens-fitted retaining adapter that secures the LED lamp engine to a lens holder of the PAR lighting fixture, wherein the lens-fitted retaining adapter comprises an anterior-facing protrusion that forms a notch that secures the lens-fitted retaining adapter aligned in place relative to a lens holding element of the lens holder;

a total internal reflection (TIR) lens assembly attached anterior to the lens-fitted retaining adapter; and

an accessory retainer anterior to the TIR lens assembly.

9. The LED lamp system of claim 8 , wherein the TIR lens assembly comprises a TIR lens and a connecting component that connects the TIR lens to the lens-fitted retaining adapter.

10. The LED lamp system of claim 8 , wherein the accessory retainer comprises a magnetic accessory retainer that magnetically holds an accessory of the LED lamp system between the magnetic accessory retainer and the TIR lens assembly.

11. The LED lamp system of claim 8 , wherein the accessory retainer comprises a spring accessory retainer that holds an accessory of the LED lamp system to the TIR lens assembly.

12. The LED lamp system of claim 8 , wherein the accessory retainer holds an accessory comprising at least one of: a color filter, a beam shaping film, a diffusion film, and a holographic diffuser film.

13. The LED lamp system of claim 8 , wherein the notch of the protrusion of the lens-fitted retaining adapter secures the LED lamp engine to a spring locking lens retainer clip comprising the lens holding element of the lens holder of the PAR lighting fixture.

14. The LED lamp system of claim 8 , further comprising:

a lamp socket adapter that electrically connects the LED lamp engine to an original lamp socket of the PAR lighting fixture.

15. The LED lamp system of claim 8 , further comprising:

a custom lamp cap that connects to a posterior of the PAR lighting fixture in place of an original lamp cap of the PAR lighting fixture, the custom lamp cap comprising a lamp socket that differs from an original lamp socket of the original lamp cap; and

a lamp socket adapter that electrically connects the LED lamp engine to the custom lamp cap.

16. A method for retrofitting a light fixture, the method comprising:

removing a lens from a lens holder of the light fixture;

attaching an LED engine to a lens-fitted retrofit assembly;

attaching the lens-fitted retrofit assembly to the light fixture by inserting the lens-fitted retrofit assembly into the lens holder, the lens-fitted retrofit assembly comprising a lens-fitted retaining adapter comprising anterior-facing rotation stops that secure the lens-fitted retaining adapter in place relative to a lens holding element of the lens holder; and

electrically connecting the LED engine to a lamp base of a back cap that is coupled to the light fixture, the LED engine being connected to the lamp base using a lamp base adapter comprising a lamp base connector that matches the lamp base and an LED engine connector that matches an electrical connection of the LED engine.

17. The method of claim 16 , further comprising:

removing a light source from the back cap, wherein the back cap is an original back cap of the light fixture.

18. The method of claim 16 , further comprising:

replacing an original back cap of the light fixture with the back cap, wherein the back cap is a custom back cap that connects to a posterior of the light fixture in place of an original lamp cap of the light fixture, the custom back cap comprising a lamp socket that differs from an original lamp socket of the original back cap.

19. The method of claim 16 , wherein the lens-fitted retrofit assembly further comprises an accessory retainer.

20. The method of claim 19 , further comprising:

holding an accessory using the accessory retainer, the accessory comprising at least one of: a color filter, a beam shaping film, a diffusion film, and a holographic diffuser film.

Continuity (2)
Provisional Application 62938496 · Nov 21, 2019
Related Publication 20210156524A1 · May 27, 2021