IP Library › Granted Patent US 11,428,371
Granted Patent B2
US 11,428,371 · App. 16/779,447 · Granted Aug 30, 2022

LED-based replacement for fluorescent light source

Inventors: Ghulam Hasnain (Livermore, CA); Calvin B. Ward (Castro Valley, CA)
Assignee: BRIDGELUX, INC.
F21K9/275F21K9/27F21K9/272F21V19/001F21V29/10F21V29/70F21V29/89F21Y2103/10F21Y2115/10H05K1/0209H05K2201/10106Y02B20/30
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Quick Facts
Patent No.
US 11,428,371
App. No.
16/779,447
Granted
Aug 30, 2022
Kind
B2
Abstract

A light source that is adapted to replace existing fluorescent tubes in an existing fluorescent light fixture is disclosed. The light source includes a plurality of LEDs mounted on a heat-dissipating structure, first and second plug adapters that mate with the florescent tube connectors of the fluorescent tube the light source is to replace, and a power adapter that converts power from a fluorescent tube ballast presented on the first and second plug adapters to DC power that powers the LEDs. The light source is powered from the output of the existing fluorescent ballast. The light source can utilize the existing metallic enclosure as a heat-radiating surface and/or direct air heat transfer from the surface of the heat-dissipating structure.

Claims (40)

1. A light source comprising:

a heat-dissipating structure having a first surface, wherein the heat-dissipating structure comprises metal and the first surface is in contact with air having an ambient temperature; and

a plurality of light emitting diodes (LEDs) mounted on the first surface of the heat-dissipating structure,

wherein the plurality of LEDs are distributed in respective positions on the heat-dissipating structure, such that a surface area presented by the heat-dissipating structure is configured to dissipate heat generated by each the plurality of LEDs to surrounding air without using a finned heat radiator or being directly connected to an additional heat-radiating surface.

2. The light source of claim 1 , wherein the plurality of LEDs are configured to generate less than 2 watts per second of heat on any square inch of the first surface of the heat-dissipating structure during operation of the plurality of LEDs.

3. The light source of claim 2 , further comprising an additional metallic surface disposed on a second surface of the heat-dissipating structure opposite the first surface and in thermal communication with the metallic surface on the first surface, such that the additional metallic surface is configured to dissipate additional heat from the metallic surface on the first surface.

4. The light source of claim 3 , wherein the additional metallic surface comprises a magnetized ferromagnetic material.

5. The light source of claim 3 , further comprising:

an insulating layer disposed between the respective metallic surfaces; and

at least one via extending through the insulating layer to thermally couple the respective metallic surfaces.

6. The light source of claim 1 , wherein the first surface of the heat-dissipating structure is a metallic surface.

7. The light source of claim 1 , wherein the plurality of LEDs are each spaced a distance apart from each other sufficient to maintain an operating temperature of less than 75° C. above the ambient temperature of the air during operation of the plurality of LEDs.

8. The light source of claim 1 , wherein the plurality of LEDs are mounted directly on the first surface of the heat-dissipating structure.

9. The light source of claim 1 , wherein the plurality of LEDs are configured to emit light from the light source in a direction normal to the first surface of the heat-dissipating structure during operation of the plurality of LEDs.

10. The light source of claim 1 , further comprising:

first and second plug adapters configured to mate with a fluorescent tube connector; and

a power adapter configured to convert power from a fluorescent tube ballast presented on the first and second plug adapters to DC power that powers the plurality of LEDs.

11. The light source of claim 10 , wherein the fluorescent tube ballast is configured to provide power in a first mode that starts a conventional fluorescent tube of a predetermined type and switch to provide power in a second mode that powers the conventional tube in a maintenance phase of operation.

12. The light source of claim 11 , wherein the power adapter is configured to present a load to the fluorescent tube ballast in the first mode, with the presented load mimicking a load that would be provided by the fluorescent tube when said fluorescent tube commences opera.

13. A light source comprising:

a heat-dissipating structure having first and second opposing metallic surfaces in thermal communication with each other; and

a plurality of light emitting diodes (LEDs) mounted on the first metallic surface of the heat-dissipating structure, with the plurality of LEDs being distributed in respective positions on the heat-dissipating structure, such that a surface area presented by the heat-dissipating structure is configured to dissipate heat generated by each the plurality of LEDs to surrounding air without using a finned heat radiator or being directly connected to an additional heat-radiating surface.

14. The light source of claim 13 , wherein the plurality of LEDs are configured to generate less than 2 watts per second of heat on any square inch of the first metallic surface during operation of the plurality of LEDs.

15. The light source of claim 13 , wherein the first metallic surface is in contact with air having an ambient temperature and the plurality of LEDs are each spaced a distance apart from each other sufficient to maintain an operating temperature of less than 75° C. above the ambient temperature of the air during operation of the plurality of LEDs.

16. The light source of claim 13 , wherein the plurality of LEDs are mounted directly on the first metallic surface of the heat-dissipating structure.

17. The light source of claim 13 , wherein the second metallic surface comprises a magnetized ferromagnetic material.

18. The light source of claim 13 , further comprising:

an insulating layer disposed between the first and second metallic surfaces; and

at least one via extending through the insulating layer to thermally couple the first and second metallic surfaces.

19. The light source of claim 13 , wherein the plurality of LEDs are configured to emit light from the light source in a direction normal to the first metallic surface of the heat-dissipating structure during operation of the plurality of LEDs.

20. The light source of claim 13 , further comprising:

first and second plug adapters configured to mate with a fluorescent tube connector; and

a power adapter configured to convert power from a fluorescent tube ballast presented on the first and second plug adapters to DC power that powers the plurality of LEDs.

21. The light source of claim 20 , wherein the fluorescent tube ballast is configured to provide power in a first mode that starts a conventional fluorescent tube of a predetermined type and switch to provide power in a second mode that powers the conventional tube in a maintenance phase of operation.

22. The light source of claim 21 , wherein the power adapter is configured to present a load to the fluorescent tube ballast in the first mode, with the presented load mimicking a load that would be provided by the fluorescent tube when said fluorescent tube commences operation.

23. A light source comprising:

a heat-dissipating structure having a first surface; and

a plurality of light emitting diodes (LEDs) mounted on the first surface of the heat-dissipating structure,

wherein the plurality of LEDs are mounted directly on the first surface of the heat-dissipating structure, and

wherein the plurality of LEDs are distributed in respective positions on the heat-dissipating structure, such that a surface area presented by the heat-dissipating structure is configured to dissipate heat generated by each the plurality of LEDs to surrounding air without using a finned heat radiator or being directly connected to an additional heat-radiating surface.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2020
From: HASNAIN, GHULAM; WARD, CALVIN B.
To: BRIDGELUX, INC.
Reel/Frame 052493/0871 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2020
From: HASNAIN, GHULAM; WARD, CALVIN B.
To: BRIDGELUX, INC.
Reel/Frame 051690/0926 →
Continuity (5)
Continuation 16195692 · Nov 19, 2018
Continuation 15423529 · Feb 2, 2017
Continuation 14180351 · Feb 13, 2014
Continuation 12888111 · Sep 22, 2010
Related Publication 20200248879A1 · Aug 6, 2020