IP Library Granted Patent US 11,431,107
Granted Patent B2
US 11,431,107 · App. 16/739,177 · Granted Aug 30, 2022

Chip antenna module and method of manufacturing chip antenna module

Inventors: Ju Hyoung Park (Suwon-si, KR); Sung Yong An (Suwon-si, KR); Myeong Woo Han (Suwon-si, KR); Sung Nam Cho (Suwon-si, KR); Jae Yeong Kim (Suwon-si, KR)
Assignee: Samsung Electro-Mechanics Co., Ltd.
H01Q21/065
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Quick Facts
Patent No.
US 11,431,107
App. No.
16/739,177
Granted
Aug 30, 2022
Kind
B2
Abstract

A chip antenna module includes: a first dielectric layer; a first feed via extending through the first dielectric layer; a second feed via extending through the first dielectric layer; a first patch antenna pattern disposed on an upper surface of the first dielectric layer, electrically connected to the first feed via, and having a through-hole through which the second feed via passes; a second patch antenna pattern disposed above the first patch antenna pattern and electrically connected to the second feed via; and a second dielectric layer and a third dielectric layer, respectively located vertically between the first patch antenna pattern and the second patch antenna pattern, and having different dielectric constants that form a first dielectric constant boundary surface between the first and second patch antenna patterns.

Claims (65)

1. A chip antenna module, comprising:

a first dielectric layer;

a first feed via extending through the first dielectric layer;

a second feed via extending through the first dielectric layer;

a first patch antenna pattern disposed on an upper surface of the first dielectric layer, electrically connected to the first feed via, and having a through-hole;

a second patch antenna pattern disposed above the first patch antenna pattern and electrically connected to the second feed via; and

a second dielectric layer and a third dielectric layer, respectively located vertically between the first patch antenna pattern and the second patch antenna pattern, and having different dielectric constants that form a first dielectric constant boundary surface between the first and second patch antenna patterns,

wherein the second feed via extends through the through-hole, the second dielectric layer and the third dielectric layer, from the first dielectric layer, into connection with the second patch antenna pattern.

2. The chip antenna module according to claim 1 , wherein the second dielectric layer is disposed below the third dielectric layer, and

wherein a dielectric constant of the second dielectric layer is less than a dielectric constant of the third dielectric layer and a dielectric constant of the first dielectric layer.

3. The chip antenna module according to claim 2 , further comprising a fourth dielectric layer disposed above the second patch antenna pattern,

wherein a dielectric constant of a region corresponding to the fourth dielectric layer, among regions overlapping the second patch antenna pattern, is less than the dielectric constant of the third dielectric layer.

4. The chip antenna module according to claim 3 , further comprising a fifth dielectric layer disposed above the fourth dielectric layer,

wherein a thickness of the fourth dielectric layer is less than a thickness of the second dielectric layer.

5. The chip antenna module according to claim 1 , further comprising fourth and fifth dielectric layers respectively located above the second patch antenna pattern, and having different dielectric constants that form a second dielectric constant boundary surface above the second patch antenna pattern.

6. The chip antenna module according to claim 5 , further comprising a coupling patch pattern disposed on an upper surface of the fifth dielectric layer,

wherein the fourth dielectric layer is disposed below the fifth dielectric layer, and

wherein a dielectric constant of the fourth dielectric layer is less than a dielectric constant of the fifth dielectric layer and a dielectric constant of an uppermost positioned one of the second and third dielectric layers.

7. The chip antenna module according to claim 5 , wherein a dielectric constant of an uppermost positioned one of the second and third dielectric layers is less than a dielectric constant of lowermost positioned one of the second and third dielectric layers, and

wherein a dielectric constant of a lowermost positioned one of the fourth and fifth dielectric layers is greater than a dielectric constant of an uppermost positioned one of the fourth and fifth dielectric layers, and is greater than the dielectric constant of the uppermost positioned one of the second and third dielectric layers.

8. The chip antenna module according to claim 1 , further comprising:

a fifth dielectric layer disposed above the second patch antenna pattern; and

a coupling patch pattern disposed on an upper surface of the fifth dielectric layer.

9. The chip antenna module according to claim 8 , wherein the coupling patch pattern has a hole.

10. The chip antenna module according to claim 1 , wherein the second dielectric layer comprises a polymer, and

wherein the third dielectric layer comprises a ceramic.

11. The chip antenna module according to claim 1 , further comprising shielding vias electrically connected to the first patch antenna pattern, extending through the first dielectric layer, and surrounding the second feed via.

12. The chip antenna module according to claim 11 , wherein a size of the second patch antenna pattern is smaller than a size of the first patch antenna pattern, and wherein a portion of the first feed via is disposed to not overlap the second patch antenna pattern.

13. The chip antenna module according to claim 1 , further comprising a solder layer disposed on a lower surface of the first dielectric layer.

14. The chip antenna module according to claim 1 , further comprising pads disposed on a lower surface of the first dielectric layer along a peripheral portion of the first dielectric layer.

15. A portable electronic device comprising the chip antenna module of claim 1 .

16. A chip antenna module, comprising:

a first dielectric layer;

a first feed via extending through the first dielectric layer;

a second feed via extending through the first dielectric layer;

a first patch antenna pattern disposed on an upper surface of the first dielectric layer, electrically connected to the first feed via, and having a through-hole through which the second feed via passes;

a second patch antenna pattern disposed above the first patch antenna pattern and electrically connected to the second feed via;

a second dielectric layer and a third dielectric layer, respectively located vertically between the first patch antenna pattern and the second patch antenna pattern, and having different dielectric constants that form a first dielectric constant boundary surface between the first and second patch antenna patterns; and

a fourth dielectric layer and a fifth dielectric layer, respectively located above the second patch antenna pattern, and having different dielectric constants that form a second dielectric constant boundary surface above the second patch antenna pattern.

17. The chip antenna module according to claim 16 , further comprising shielding vias electrically connected to the first patch antenna pattern, extending through the first dielectric layer, and surrounding the second feed via.

18. The chip antenna module according to claim 17 , wherein a size of the second patch antenna pattern is smaller than a size of the first patch antenna pattern, and wherein a portion of the first feed via is disposed to not overlap the second patch antenna pattern.

19. The chip antenna module according to claim 16 , further comprising a coupling patch pattern disposed on an upper surface of the fifth dielectric layer.

20. The chip antenna module according to claim 19 , wherein a size of the coupling patch pattern is smaller than a size of the second patch antenna pattern.

21. The chip antenna module according to claim 19 , wherein the coupling patch pattern has a hole.

22. The chip antenna module according to claim 16 , further comprising a coupling patch pattern disposed on an upper surface of the fifth dielectric layer,

wherein the fourth dielectric layer is disposed below the fifth dielectric layer, and

wherein a dielectric constant of the fourth dielectric layer is less than a dielectric constant of the fifth dielectric layer and a dielectric constant of the first dielectric layer.

23. The chip antenna module according to claim 16 , further comprising a solder layer disposed on a lower surface of the first dielectric layer.

24. The chip antenna module according to claim 16 , further comprising pads disposed on the first dielectric layer along a peripheral portion of the first dielectric layer.

25. A portable electronic device comprising the chip antenna module of claim 16 .

26. A method of manufacturing a chip antenna module, comprising:

disposing a first surface of a second dielectric layer on a first surface of a third dielectric layer;

disposing a second patch antenna pattern on a second surface of the third dielectric layer, opposite the first surface of the third dielectric layer;

disposing a first patch antenna pattern on a first surface of a first dielectric layer; forming a first feed via extending through the first dielectric layer;

electrically connecting the first feed via to the first patch antenna pattern;

disposing a second surface of the second dielectric layer, opposite the first surface of the second dielectric layer, on the first surface of the first dielectric layer;

forming a second feed via extending through the first dielectric layer, a through-hole in the first patch antenna pattern, the second dielectric layer, and the third dielectric layer; and

electrically connecting the second feed via to the second patch antenna pattern,

wherein a dielectric constant of the second dielectric layer is different from a dielectric constant of the third dielectric layer.

27. The method of claim 26 , further comprising:

disposing a first surface of a fourth dielectric layer on the second surface of the third dielectric layer; and

disposing a first surface of a fifth dielectric layer on a second surface of the fourth dielectric layer, opposite the first surface of the fourth dielectric layer,

wherein a dielectric constant of the fourth dielectric layer is different from a dielectric constant of the fifth dielectric layer.

28. The method of claim 27 , further comprising disposing a coupling patch pattern on a second surface of the fifth dielectric layer, opposite the first surface of the fifth dielectric layer.

29. The method of claim 26 , further comprising disposing a solder layer on a second surface of a first dielectric layer, opposite the first surface of the first dielectric layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2020
From: PARK, JU HYOUNG; AN, SUNG YONG; HAN, MYEONG WOO; CHO, SUNG NAM; KIM, JAE YEONG
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 051473/0621 →
Priority Claims (2)
KR 10-2019-0042634 · Apr 11, 2019 · national
KR 10-2019-0099400 · Aug 14, 2019 · national
Continuity (1)
Related Publication 20200328530A1 · Oct 15, 2020