IP Library › Granted Patent US 11,433,380
Granted Patent B2
US 11,433,380 · App. 17/356,812 · Granted Sep 6, 2022

Catalyst for reducing carbon monoxide and hydrocarbon, and method for preparing the same

Inventors: Kwan-Young Lee (Seoul, KR); Dalyoung Yoon (Seongnam-si, KR); Jin Woo Choung (Suwon-si, KR); Jungkyu Choi (Seoul, KR); Eun Jun Lee (Seoul, KR); Yaeun Seo (Seoul, KR); Haney Park (Seoul, KR)
Assignees: HYUNDAI MOTOR COMPANY; KIA CORPORATION; KOREA UNIVERSITY RESEARCH AND BUSINESS FOUNDATION
B01J31/0238B01D53/944B01J21/066B01J23/42B01J35/0006B01J35/023B01J37/009B01J37/0217B01J37/04B01J37/06B01J37/082B01D2255/1021B01D2255/20715B01D2255/30B01D2255/40B01D2255/9022B01D2255/9202
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Quick Facts
Patent No.
US 11,433,380
App. No.
17/356,812
Granted
Sep 6, 2022
Kind
B2
Abstract

The present disclosure provides a catalyst for reducing CO and HC which is a core-shell particle including a core and a shell surrounding the core, the core includes metal oxide nanoparticles and noble metal nanoparticles fixed to the metal oxide nanoparticles, and the shell includes zirconia (ZrO 2 ), and a layer from which the metal oxide is removed between the core and the shell is included.

Claims (27)

1. A method for preparing a catalyst for reducing CO and HC, comprising:

fixing noble metal nanoparticles to the metal oxide nanoparticles to form a core;

forming a shell by coating the core with zirconia (ZrO 2 ); and

etching the metal oxide of the prepared core-shell particles.

2. The method of claim 1 , wherein the forming of the core comprises:

functionalizing the surface of the metal oxide nanoparticles with an amine group; and

fixing the noble metal nanoparticles to the metal oxide nanoparticles functionalized with the amine group.

3. The method of claim 1 , wherein the forming of the shell comprises:

dispersing the core in a solvent to prepare dispersion;

adding a zirconia precursor to the dispersion followed by mixing and drying; and

firing the resultant at about 300° C. to about 800° C. for about 1 hour to about 24 hours.

4. The method of claim 1 , wherein the etching of the metal oxide comprises:

dispersing the core-shell particles in a solvent to prepare dispersion; and

adding KOH or HF to the dispersion.

5. The method of claim 4 , wherein a concentration of the KOH or HF is about 0.1 M to about 10.0 M.

6. The method of claim 1 , wherein the etching of the metal oxide comprises removing the metal oxide nanoparticles from the surface of the metal oxide nanoparticles to a predetermined depth to form a layer from which the metal oxide is removed between the core and the shell.

7. A catalyst for reducing CO and HC being a core-shell particle comprising a core and a shell surrounding the core;

wherein the core comprises metal oxide nanoparticles and noble metal nanoparticles fixed to the metal oxide nanoparticles;

the shell comprises zirconia (ZrO 2 ); and

a layer from which the metal oxide is removed between the core and the shell is included.

8. The catalyst of claim 7 , wherein the noble metal nanoparticles comprise Pd, Pt, Ru, Au, or an alloy thereof.

9. The catalyst of claim 7 , wherein the noble metal nanoparticles are included in an amount of about 0.1 wt % to about 3 wt % based on a total weight of the catalyst.

10. The catalyst of claim 7 , wherein the noble metal nanoparticles have a size of about 1 nm to about 30 nm.

11. The catalyst of claim 7 , wherein the metal oxide nanoparticles comprise SiO 2 , TiO 2 , Al 2 O 3 , or a mixture thereof.

12. The catalyst of claim 7 , wherein the shell has a thickness of about 5 nm to about 50 nm.

13. The catalyst of claim 7 , wherein the layer from which the metal oxide is removed has a thickness of about 10 nm to about 70 nm.

14. The catalyst of claim 7 , wherein the HC comprises CH 4 , C 2 H 6 , C 3 H 6 , C 3 H 8 , or a mixture thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2021
From: LEE, KWAN-YOUNG; YOON, DALYOUNG; CHOUNG, JIN WOO; CHOI, JUNGKYU; LEE, EUN JUN; SEO, YAEUN; PARK, HANEY
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION; KOREA UNIVERSITY RESEARCH AND BUSINESS FOUNDATION
Reel/Frame 056654/0492 →
Priority Claims (1)
KR 10-2020-0155740 · Nov 19, 2020 · national
Continuity (1)
Related Publication 20220152601A1 · May 19, 2022