IP Library › Granted Patent US 11,439,927
Granted Patent B2
US 11,439,927 · App. 16/660,080 · Granted Sep 13, 2022

Species extraction

Inventors: Matthew S. Ide (Doylestown, PA); Mohsen S. Yeganeh (Newtown, PA); John B. Barnes (Cleveland, TX); Jessica L. Vreeland (Phillipsburg, NJ)
Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
B01D19/0031B01D69/147B01D2252/204B01D2257/504B01D2313/20
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Quick Facts
Patent No.
US 11,439,927
App. No.
16/660,080
Granted
Sep 13, 2022
Kind
B2
Abstract

A species extraction apparatus for liquid-based extractions is disclosed herein. The apparatus comprises a body supporting a matrix structure comprising cellular units. The apparatus is configured to uptake an absorptive liquid, and the absorptive liquid can remove at least one species from a working fluid that contacts the apparatus. In certain embodiments, the at least one species can be CO 2 , and the absorptive liquid can be liquid water-free tetraethylenepentamine (TEPA). The apparatus is advantageously manufacture using additive manufacturing techniques.

Claims (26)

1. A species extraction apparatus comprising:

an additively manufactured body supporting a matrix structure, wherein the matrix structure has a surface area to volume (S/V) ratio of greater than 180 m −1 and wherein the body supporting the matrix structure is additively manufactured using a predetermined energy density of from 0.5 J/mm to 5 J/mm; and

an absorptive liquid for removing at least one species from a working fluid that contacts the matrix support structure.

2. The apparatus of claim 1 , wherein the at least one species is CO 2 and the absorptive liquid is liquid water-free tetraethylenepentamine (TEPA).

3. The apparatus of claim 1 , wherein the matrix structure has a S/V ratio in a range of 2500 m −1 to 12500 m −1 .

4. The apparatus of claim 1 , further comprising a solid outer shell encasing the matrix structure, the solid outer shell configured to channel and maintain flow of the working fluid inside the shell.

5. The apparatus of claim 1 , wherein the matrix comprises a plurality of cellular units.

6. The apparatus of claim 5 , wherein the cellular units comprise hex prism laves phase units.

7. The apparatus of claim 5 , wherein the cellular units comprise cubic, tetragonal, orthorhombic, hexagonal, rhombohedral, monoclinic, triclinic, or trigonal units.

8. The apparatus of claim 1 , wherein the body is cylindrical in shape.

9. The apparatus of claim 1 , wherein the body supporting a matrix structure is pre-treated before the absorptive liquid is disposed thereon.

10. The apparatus of claim 9 , where the body supporting a matrix structure comprises metal and the pre-treatment comprises calcining in air at a temperature below that of the melting point of the metal.

11. The apparatus of claim 1 , wherein the additive manufacturing comprises direct metal laser sintering.

12. The apparatus of claim 1 , wherein the performance index (PI) of the apparatus is greater than 150.0 m −1 .

13. A method for liquid-based extraction comprising:

i) forming an apparatus via additive manufacturing, the apparatus comprising a body supporting a matrix structure comprising cellular units, and having a surface area to volume (S/V) ratio of greater than 180 m −1 , wherein the body supporting the matrix structure is additively manufactured using a predetermined energy density of from 0.5 J/mm to 5 J/mm;

ii) loading the apparatus with an absorptive liquid to form a loaded apparatus; and

iii) contacting the loaded apparatus with a working fluid;

wherein mass transfer of at least one substance in the working fluid occurs across the interface between the working fluid and the absorptive liquid.

14. The method of claim 13 , further comprising pre-treating the apparatus prior to loading.

15. The method of claim 14 , wherein the pre-treating comprises calcining the apparatus in air at a temperature of at least 150° C.

16. The method of claim 15 , wherein the calcining is conducted for at least 30 minutes.

17. The method of claim 13 , wherein the surface area of the absorptive liquid after loading, A1, is within 5% of the surface area, S, of the apparatus.

18. The method of claim 13 , wherein the apparatus comprises metal and the additive manufacturing comprises selective laser sintering at an energy density less than 4.5 J/mm.

19. The method of claim 13 , wherein the loaded apparatus has a PI of greater than 150 m −1 .

20. The method of claim 13 , wherein the apparatus further comprises a solid outer shell encasing the matrix structure such that the solid outer shell channels and maintains flow of the working fluid inside the shell.

Continuity (4)
Provisional Application 62875624 · Jul 18, 2019
Provisional Application 62757206 · Nov 8, 2018
Provisional Application 62757209 · Nov 8, 2018
Related Publication 20200147519A1 · May 14, 2020
Cited By (1)
US 12,544,707