IP Library › Granted Patent US 11,440,424
Granted Patent B2
US 11,440,424 · App. 17/016,800 · Granted Sep 13, 2022

Hands free charging system with power loss detection and management

Inventors: Lan Yu (Canton, MI); Michael W. Degner (Novi, MI)
Assignee: Ford Global Technologies, LLC
B60L53/35B60L53/18B60L53/50B60L53/53B60L53/55B60L53/60H01M10/448H02J7/0029H02J7/0045H02J7/0047H02J7/02H02J7/345H01M2220/20H02J2207/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,440,424
App. No.
17/016,800
Granted
Sep 13, 2022
Kind
B2
Abstract

A hands-free charging system includes a power source and a charging unit electrically connected to the power source. The charging unit includes an energy-storage device and a robotic coupler connectable to a charge port of a vehicle. The charging unit is configured to charge the vehicle with the power source, and the energy-storage device is configured to independently power the robotic coupler irrespective of an energization state of the power source. A controller is programmed to, in response to the power source becoming de-energized during a vehicle charging session, retract the robotic coupler from the charge port using power from the energy-storage device.

Claims (32)

1. A hands-free charging system comprising:

a power source;

a charging unit electrically connected to the power source and including an energy-storage device and a robotic coupler connectable to a charge port of a vehicle, wherein the charging unit is configured to charge the vehicle with the power source, and the energy-storage device is configured to independently power the robotic coupler irrespective of an energization state of the power source; and

a controller programmed to:

in response to the power source becoming de-energized during a vehicle charging session, retract the robotic coupler from the charge port using power from the energy-storage device, and

in response to the power source becoming re-energized following the robotic coupler being retracted, recouple the robotic coupler to the charge port and resume the vehicle charging session.

2. The hands-free charging system of claim 1 , wherein the robotic coupler is recoupled to the charge port using power from the energy-storage device.

3. The hands-free charging system of claim 1 , wherein the robotic coupler includes a connector and an actuator configured to autonomously move the connector into engagement with the charge port.

4. The hands-free charging system of claim 3 , wherein the energy storage device is configured to power the actuator.

5. The hands-free charging system of claim 1 , wherein the controller is further programmed to, in response to the power source becoming de-energized during a vehicle charging session, open the switching arrangement.

6. The hands-free charging system of claim 1 , wherein the energy-storage device is a battery or a capacitor.

7. The hands-free charging system of claim 1 , wherein the power source is a power grid.

8. A hands-free charging system comprising:

a power source;

a charging unit electrically connected to the power source and including an energy-storage device and a robotic coupler connectable to a charge port of a vehicle, wherein the charging unit is configured to charge the vehicle with the power source, and the energy-storage device is configured to independently power the robotic coupler irrespective of an energization state of the power source;

an electric vehicle supply equipment (EVSE) connected to the charging unit by a cable, the EVSE including a switching arrangement configured to electrically connect the charging unit to the power source when closed and to electrically disconnect the charging unit from the power source when open; and

a controller programmed to:

in response to the power source becoming de-energized during a vehicle charging session, open the switching arrangement and retract the robotic coupler from the charge port using power from the energy-storage device, and

in response to the power source becoming re-energized following the robotic coupler being retracted, couple the robotic coupler to the charge port using power from the energy-storage device and subsequently close the switching arrangement.

9. A hands-free charging system comprising:

a power source;

a robotic coupler including a connector configured to couple with a vehicle charge port, the connector including one or more high-voltage terminals configured deliver power from the power source to the vehicle charge port;

an energy-storage device configured to power the robotic coupler independent of the power source;

an electric vehicle supply equipment (EVSE) electrically connected to the connector, the EVSE including a switching arrangement configured to electrically connect the one or more high-voltage terminals to the power source when closed and to electrically disconnect the one or more high-voltage terminals from the power source when open;

a controller programmed to:

in response the one or more high-voltage terminals becoming de-energized during a vehicle charging session, opening the switching arrangement and subsequently retract the robotic coupler using power from the energy-storage device to decouple the connector from the charge port, and

in response to the power source becoming re-energized following the robotic coupler being retracted and a charging session being active, couple the robotic coupler to the charge port using power from the energy-storage device and subsequently close the switching arrangement to resume charging.

10. The hands-free charging system of claim 9 , wherein the robotic coupler is extended using power from the energy-storage device.

11. The hands-free charging system of claim 9 , wherein the robotic coupler further includes an actuator electrically connected to the energy-storage device.

12. The hands-free charging system of claim 9 further comprising one or more voltage sensors associated with the one or more high-voltage terminals, wherein the controller is programmed to determine an energization state of the one or more high-voltage terminals based on readings of the one or more voltage sensors.

13. The hands-free charging system of claim 9 , wherein the energy-storage device is a battery.

14. The hands-free charging system of claim 9 , wherein the energy-storage device is a capacitor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2020
From: YU, LAN; DEGNER, MICHAEL W.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 053733/0916 →
Continuity (1)
Related Publication 20220072972A1 · Mar 10, 2022
Cited By (1)
US 12,559,904