IP Library › Granted Patent US 11,451,119
Granted Patent B2
US 11,451,119 · App. 16/480,712 · Granted Sep 20, 2022

Motor with a board having microcomputer and drive circuit, and air conditioning apparatus having the motor

Inventors: Hiroki Aso (Tokyo, JP); Takaya Shimokawa (Tokyo, JP); Ryogo Takahashi (Tokyo, JP); Kazuma Nomoto (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
H02K11/33F24F1/0018G05B19/042H02K1/146H02K1/276H02K9/22H02K11/215H02K21/16G05B2219/25252H02K2211/03
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Quick Facts
Patent No.
US 11,451,119
App. No.
16/480,712
Granted
Sep 20, 2022
Kind
B2
Abstract

A motor includes a rotor having a rotation shaft, a rotor core attached to the rotation shaft, and a rotor magnet embedded in the rotor core, a stator disposed on an outer side of the rotor in a radial direction about a central axis of the rotation shaft and surrounding the rotor, a board disposed on one side of the stator in a direction of the central axis, and a microcomputer mounted on the board. The microcomputer is disposed on an outer side of the rotor magnet in the radial direction.

Claims (42)

1. A motor comprising:

a rotor having a rotation shaft, a rotor core attached to the rotation shaft, and a rotor magnet embedded in the rotor core;

a stator disposed on an outer side of the rotor in a radial direction about a central axis of the rotation shaft, the stator surrounding the rotor;

a board disposed on one side of the stator in a direction of the central axis;

a microcomputer mounted on the board and performing arithmetic processing;

a drive circuit mounted on the board and controlling rotation of the rotor;

a mold resin portion covering the stator, the board, the microcomputer and the drive circuit; and

a heat sink disposed on a side of the board opposite to the stator,

wherein the heat sink is disposed to face the microcomputer and the drive circuit, and is exposed to an outside from the mold resin portion,

wherein the microcomputer is provided on a surface of the board opposite to the stator, the microcomputer being disposed on an outer side of the rotor magnet in the radial direction, and

wherein a distance from the central axis to the microcomputer in the radial direction is longer than a distance from the central axis to the drive circuit in the radial direction.

2. The motor according to claim 1 , wherein the rotor has a magnet magnetic pole formed by the rotor magnet, and a pseudo-magnetic pole formed by the rotor core.

3. The motor according to claim 1 , wherein the rotor has a first magnet as the rotor magnet, and a second magnet forming a magnetic pole having a polarity opposite to the first magnet.

4. The motor according to claim 1 , wherein the stator has a yoke extending in a circumferential direction about the central axis, and a first tooth and a second tooth extending toward the central axis from the yoke, the first tooth and the second tooth being adjacent to each other in the circumferential direction,

wherein the microcomputer is disposed between the first tooth and the second tooth in the circumferential direction.

5. The motor according to claim 1 , wherein the stator has a stator core and an insulator disposed on the stator core, the insulator having a board fixing portion to which the board is fixed.

6. The motor according to claim 1 , further comprising a frame composed of metal and covering the stator, the board, and the microcomputer.

7. The motor according to claim 1 , wherein the drive circuit is disposed on a side of the board opposite to the stator.

8. The motor according to claim 1 , wherein an output waveform of the drive circuit is a sine wave, and a carrier frequency of the output waveform is 10 kHz.

9. The motor according to claim 1 , further comprising a resin portion disposed between the rotation shaft and the rotor core, the resin portion supporting the rotor core.

10. The motor according to claim 1 , further comprising a Hall element mounted on the board, the Hall element detecting magnetic flux from the rotor.

11. The motor according to claim 10 , wherein the microcomputer performs arithmetic processing to detect a rotational position of the rotor, based on a detection result of the Hall element.

12. The motor according to claim 10 , wherein the Hall element is disposed on a surface of the board facing the stator.

13. The motor according to claim 10 , wherein the Hall element is disposed on the outer side of the rotor magnet in the radial direction.

14. The motor according to claim 10 , further comprising a sensor magnet mounted on the rotor, the sensor magnet facing the board in the direction of the central axis.

15. An air conditioning apparatus comprising an outdoor unit and an indoor unit connected to the outdoor unit via a refrigerant pipe,

at least one of the outdoor unit and the indoor unit comprising a fan,

the fan comprising an impeller and a motor rotating the impeller,

the motor comprising:

a rotor having a rotation shaft, a rotor core attached to the rotation shaft, and a rotor magnet embedded in the rotor core;

a stator disposed on an outer side of the rotor in a radial direction about a central axis of the rotation shaft, the stator surrounding the rotor;

a board disposed on one side of the stator in a direction of the central axis;

a microcomputer mounted on the board and performing arithmetic processing;

a drive circuit mounted on the board and controlling rotation of the rotor;

a mold resin portion covering the stator, the board, the microcomputer and the drive circuit; and

a heat sink disposed on a side of the board opposite to the stator,

wherein the heat sink is disposed to face the microcomputer and the drive circuit, and is exposed to an outside from the mold resin portion,

wherein the microcomputer is provided on a surface of the board opposite to the stator, the microcomputer being disposed on an outer side of the rotor magnet in the radial direction, and

wherein a distance from the central axis to the microcomputer in the radial direction is longer than a distance from the central axis to the drive circuit in the radial direction.

16. The air conditioning apparatus according to claim 15 , wherein the rotor has a magnet magnetic pole formed by the rotor magnet, and a pseudo-magnetic pole formed by the rotor core.

17. The air conditioning apparatus according to claim 15 , wherein the rotor has a first magnet as the rotor magnet, and a second magnet forming a magnetic pole having a polarity opposite to the first magnet.

18. The air conditioning apparatus according to claim 15 , the motor further comprising a Hall element mounted on the board, the Hall element detecting magnetic flux from the rotor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2019
From: ASO, HIROKI; SHIMOKAWA, TAKAYA; TAKAHASHI, RYOGO; NOMOTO, KAZUMA
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 049856/0375 →
Continuity (1)
Related Publication 20200028415A1 · Jan 23, 2020
Cited By (2)
US 12,392,331 US 12,597,828