Engineered composite assembly with controllable dissolution
An exemplary dissolvable assembly is provided. The dissolvable assembly includes a skeleton made from a first material, and a body made from a second material, wherein the first material and the second material dissolve at different rates.
1. A dissolvable assembly comprising:
a skeleton made from a first material; and
a body made from a second material, wherein the first material and the second material dissolve at different rates, and wherein the skeleton comprises a fishbone pattern in which ribs of the first material branch from a central structure formed from the first material, and wherein the skeleton comprises a fractal structure in which the ribs branching from the central structure further branch to form smaller ribs at least once.
2. The dissolvable assembly of claim 1 , wherein a rate of dissolution of the first material is at least 1.5 times a rate of dissolution of the second material.
3. The dissolvable assembly of claim 1 , wherein a rate of dissolution of the second material is at least 1.5 times a rate of dissolution of the first material.
4. The dissolvable assembly of claim 1 , wherein the first material, the second material, or both comprise a magnesium alloy.
5. The dissolvable assembly of claim 1 , wherein the first material, the second material, or both comprise an aluminum alloy.
6. The dissolvable assembly of claim 1 , wherein the first material or the second material is a resistant material that corrodes more slowly than the other material.
7. The dissolvable assembly of claim 6 , wherein the resistant material is an aluminum alloy, a steel alloy, or a copper alloy, or any combinations thereof.
8. The dissolvable assembly of claim 1 , wherein the first material, the second material, or both comprise a dissolvable polymer.
9. The dissolvable assembly of claim 1 , wherein the skeleton comprises at least two materials.
10. The dissolvable assembly of claim 1 , comprising an energy storage device coupled to the skeleton, the body, or both to provide galvanic protection from dissolution for a selected period of time.
11. The dissolvable assembly of claim 10 , where the energy storage device comprises a battery.
12. The dissolvable assembly of claim 10 , wherein the energy storage device comprises a capacitor.
13. The dissolvable assembly of claim 12 , comprising a piezoelectric generator to charge the capacitor.
14. The dissolvable assembly of claim 13 , wherein the piezoelectric generator is coupled between the skeleton and the body, and wherein the piezoelectric generator harvests energy from pressure fluctuations around the dissolvable assembly.
15. The dissolvable assembly of claim 10 , comprising a controller coupled to the energy storage device to control current from the energy storage device.
16. The dissolvable assembly of claim 15 , wherein the controller comprises code that, when executed by a processor, stops the current after a predetermined time, allowing the dissolvable assembly to dissolve.
17. The dissolvable assembly of claim 15 , wherein the controller comprises code that, when executed by a processor, decodes a pulse train in liquid around the dissolvable assembly and, in response, stops the current allowing the dissolvable assembly to dissolve.
18. The dissolvable assembly of claim 10 , comprising a downhole ball and ball seat system.
19. The dissolvable assembly of claim 10 , comprising a downhole inflow control device.
20. The dissolvable assembly of claim 1 , comprising a downhole plug.
21. The dissolvable assembly of claim 20 , wherein the downhole plug comprises a fracturing plug.
22. The dissolvable assembly of claim 20 , wherein the downhole plug comprises a casing test plug.
23. The dissolvable assembly of claim 20 , wherein the downhole plug comprises a bridge plug.
24. The dissolvable assembly of claim 1 , comprising a downhole ball and ball seat system.
25. The dissolvable assembly of claim 1 , comprising a downhole inflow control device.